DC3500 | DC Serie | DC2500 | Bulldog DC4500 Manuel utilisateur

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72 Des pages
DC Series Utility Winches
Instruction Manual
To prevent SERIOUS INJURY, DEATH and PROPERTY DAMAGE, you
should read, understand and follow the warnings and instructions in this
manual. Keep for future reference.
DC Series Treuils utilitaires
Manuel d’instructions
Afin de pr&eacute;venir les BLESSURES GRAVES OU FATALES ET LES DOMMAGES
&Agrave; LA PROPRI&Eacute;T&Eacute;, vous devez lire, comprendre et observer les avertissements et les instructions de ce manuel. Conserver pour r&eacute;f&eacute;rence ult&eacute;rieure.
Serie DC Cabrestantes para uso general
Manual de instrucciones
Para evitar LESIONES GRAVES, LA MUERTE Y DA&Ntilde;OS MATERIALES,
usted debe leer, entender y seguir las advertencias e instrucciones de
este manual. Cons&eacute;rvelo para referencia futura.
DC2500, DC3500, DC4500
Read, Understand, Follow and Save These Instructions
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Table Of Contents
Safety
Page
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CEQUENT™1&amp;3'03.&quot;/$&amp;130%6$54 */$tF3837-00 REV B (4782) 08/15
Important Safety Messages
Before First Operation
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Are you ready to pull?
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During the pull
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Is your winch ready to pull?
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CEQUENT™1&amp;3'03.&quot;/$&amp;130%6$54 */$tF3837-00 REV B (4782) 08/15
3
Know Your Winch
Figure 1 - Winch Components
Winch
Drum
Clutch
Lever
Roller
Fairlead
4
Pendant Remote
Control Socket
Pendant Remote Control
Circuit Breaker
(Varies Per Model)
Hand Saver
Cable Strap
Winch Mounting
Hardware
CEQUENT™1&amp;3'03.&quot;/$&amp;130%6$54 */$tF3837-00 REV B (4782) 08/15
Features and Ratings
Load Rating
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Table 1 - Winch Capacity
DC2500
DC3500
DC4500
Rope
Layer
Capacity
Length of
Rope on
Drum
Rope
Layer
Capacity
Length of
Rope on
Drum
Rope
Layer
Capacity
Length of
Rope on
Drum
1st
MCT
LHT
GU
N
1st
MCT
LHT
GU
N
1st
MCT
LHT
GU
N
2nd
MCT
LHT
GU
N
2nd
MCT
LHT
GU
N
2nd
MCT
LHT
GU
N
3rd
MCT
LHT
GU
N
3rd
MCT
LHT
GU
N
3rd
MCT
LHT
GU
N
4th
MCT
LHT
GU
N
4th
MCT
LHT
GU
N
4th
MCT
LHT
GU
N
5th
/&quot;
/&quot;
5th
MCT
LHT
GU
N
5th
MCT
LHT
GU
N
Table 2 - Winch Specifications
Powered
Winches
DC2500
DC3500
DC4500
Wire rope
uY
&quot;Y
&quot;JSDSBGU
$BCMF
uY
&quot;Y
&quot;JSDSBGU
$BCMF
uY
&quot;Y
&quot;JSDSBGU
$BCMF
Brake
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Clutch (freespooling)
Control
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)BOEIFMEQFOEBOUTXJUDI
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5
Features and Ratings
Table 3 - Line Speed And Amp Draw
DC2500
DC3500
DC4500
1st Layer
Line Pull
(lbs./kgs.)
Line Speed
(FPM/
MPM)
Amp
Draw
1st Layer
Line Pull
(lbs./kgs.)
Line Speed
(FPM/
MPM)
Amp
Draw
1st Layer
Line Pull
(lbs./kgs.)
Line Speed
(FPM/
MPM)
Amp
Draw
/P-PBE
/P-PBE
/P-PBE
/&quot;
/&quot;
/&quot;
/&quot;
/&quot;
/&quot;
/&quot;
/&quot;
/&quot;
/&quot;
/&quot;
/&quot;
/&quot;
/&quot;
/&quot;
/&quot;
/&quot;
/&quot;
FPM = Feet Per Minute
6
MPM = Meters Per Minute
CEQUENT™1&amp;3'03.&quot;/$&amp;130%6$54 */$tF3837-00 REV B (4782) 08/15
Installation Instructions
BEFORE INSTALLING AND USING YOUR POWERED WINCH, READ AND
FOLLOW ALL MOUNTING INSTRUCTIONS AND SAFETY MESSAGES.
1. Mounting
WARNING
To prevent accidental activation of the winch and serious injury, complete the winch installation
and attach the hook before installing the wiring.
1. Before Installation
1.1 Inspect Parts
Hand Saver Cable Strap
Clutch Lever
Instruction/Owners Manual
Winch Assembly
Drum Cover
Pendant Remote Control
Pendant Remote Control Socket
Roller Fairlead
6 Gauge Battery Lead
Hardware
Mounting Hardware Requirements
WARNING
ALWAYS torque mounting bolts to the values specified for your winch in Table 4 page 8 to prevent
vibration during operation.
ALWAYS use Grade 5 / 8.8 Metric or better hardware.
NEVER weld mounting bolts.
ALWAYS choose the proper bolt length for your application.
ALWAYS confirm required bolt length to ensure proper thread engagement.
1.2 Select Mount Location
WARNING
ALWAYS choose a mounting location that is sufficiently strong to withstand the maximum pulling capacity of your winch.
1.2.1 Winch Mounting
WARNING
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Figure 2
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7
Installation Instructions
1.3 Determine Mount Position
WARNING
Failure to adequately align, support, or attach the winch to a suitable mounting base could
result in a loss of efficiency of performance or damage to the winch, wire rope and mounting
surface.
1.4 Install the Winch
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Table 4 - Mounting Torque Requirements
Powered
Winches
DC2500
DC3500
DC4500
Winch
Mounting
Bolt Size
.Y
QJUDI
HSBEF
2 Required
.Y
QJUDI
HSBEF
2 Required
.Y
QJUDI
HSBEF
2 Required
GUMCT
GUMCT
GUMCT
Winch
Mounting
Bolt Torque
8
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Installation Instructions
1.5 Install the Wiring
WARNING
BEFORE installing the winch, make sure all electrical parts are corrosion free.
ALWAYS place the supplied terminal boots on wires and terminals as directed by the installation
instructions.
NEVER lean over battery while making connections.
NEVER route electrical cables over battery terminals.
ALWAYS consult Electrical Connections section for proper wiring details.
Run the charging system during winching operations to keep battery charged.
NEVER route electrical cables across sharp edges.
NEVER route electrical cables near parts that get hot.
NEVER route electrical cables through or near moving parts.
AVOID pinch and wear/abrasion points when installing all electrical cables.
ALWAYS insulate and protect all exposed wiring and electrical terminals.
1.5.1 Battery Recommendations &amp; Lead Size
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Table 5 - Wire Gauge Specifications
Model
DC2500
Control Type
Volt
12V
DC3500
DC4500
4PMFOPJE*OEJSFDU
&quot;8(&curren; N
&quot;8(&curren; N
&quot;8(&curren; N
1.5.2 Battery Cable Routing
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WARNING
ALWAYS route battery cables along a path that allows the cables to be secured with zip ties.
Loose or unsecured power cables can cause serious injury or death.
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CEQUENT™1&amp;3'03.&quot;/$&amp;130%6$54 */$tF3837-00 REV B (4782) 08/15
9
Installation Instructions
Figure 5 - Torque Specification
14 N-m
124 in-lbs.
1.5.3 System Check
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Figure 6 - DC2500, DC3500 &amp; DC4500 Wiring Diagram
10
CEQUENT™1&amp;3'03.&quot;/$&amp;130%6$54 */$tF3837-00 REV B (4782) 08/15
Installation Instructions
1.6 Know Your Wireless Remote
WARNING
Never lose sight of the winch or jack while using the wireless remote.
Never touch the winch or jack while the remote is in someone else’s hands.
Figure 7 - Wireless Remote Components
Wireless
Receiver
Switch Cord W/3Pin plugs
Wireless
&Oslash;8 X 1500 mm
Transmitter
Lithium Battery:
3V CR2032
Transmitter
Strap
1.6.1 Wireless Remote and Transmitter Specifications
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Figure 8 - Wireless Remote
LED Indication
1.6.2 Wireless Remote and Transmitter Installation
1. Connect The Wiring
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2. Mount the Receiver
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Figure 9 - Connections
Fuse
Red
Black
Figure 10 - Mounting
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11
Installation Instructions
1.6.3 Wireless Remote and Transmitter Installation
1. Install Battery
B3FNPWFUIFUISFFTDSFXTGSPNUIFXJSFMFTT
USBOTNJUUFS
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Figure 11 - Battery Replacement
Lithium Battery:
CR2032 (3V)
2. Test
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C1SFTTUIF*O%PXOPS0VU6QCVUUPO5IF3FEJOEJDBUPSMJHIUXJMMDPNFPO
Figure 12 - Operations
Power Button
Cable IN
LED Indicator
Cable OUT
Cable IN
3. Stop
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Cable OUT
Figure 13 - Resting
LED
Indicator
Programming
Button
4. Reset
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5. Notes
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12
CEQUENT™1&amp;3'03.&quot;/$&amp;130%6$54 */$tF3837-00 REV B (4782) 08/15
Operation Instructions
WARNING
ALWAYS use supplied hand saver cable strap whenever spooling winch rope in or out, during
installation or operation to avoid injury to hands and fingers.
2.1 Spooling in Under Load
WARNING
NEVER exceed winch’s rated line pull. Power-in the winch rope evenly and tightly on the drum.
This prevents the outer winch wraps from sinking into the inner wraps, binding and damaging
the winch rope.
NEVER touch winch rope or hook while someone else is at the control switch or during winching operation.
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NOTICE
DO NOT power the hook into the fairlead. This could cause damage to the fairlead.
2.2 Overloading / Overheating
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2.3 Stretching the Wire Rope
WARNING
ALWAYS pre-stretch rope and re-spool under load before use. Tightly wound rope reduces
chances of “binding”, which can damage the rope.
NEVER operate winch with less than five (5) wraps of wire rope around the drum. Rope could
come loose from the drum, as the rope attachment to the drum is not designed to hold a load.
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2.4 Safe Working Conditions
WARNING
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VOEFSMPBE
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WARNING
NEVER work around the winch rope while under load.
NEVER step over a winch rope while under load.
ALWAYS use caution when working with electricity and remember to verify that no exposed
electrical connections exist before energizing your winch circuit.
CEQUENT™1&amp;3'03.&quot;/$&amp;130%6$54 */$tF3837-00 REV B (4782) 08/15
13
Operation Instructions
2.5 For First Time operation
2.5.1 Handheld Pendant Control
Figure 14 - Connect Remote
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2.5.2 Connect the remote control
&quot;MXBZTLFFQUIFSFNPUFDPOUSPMXJSFDMFBSPGUIF
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WARNING
DO NOT leave the pendant control plugged
into the winch when not in use. This may result
in a dangerous condition and/or battery drain.
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XJOEJOHJOPQFSBUJPO
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Figure 15 - Cable Button
Cable-Out
Cable-In
2.6 Clutch Operation
WARNING
NEVER engage or disengage clutch if winch is under load, winch rope is in tension or drum is
moving.
To prevent damage, ALWAYS fully engage or fully disengage the clutch lever.
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14
Figure 16 - Engaged Clutch
Clutch
Lever
Engaged
Figure 17 - Disengage Clutch
To disengage,
lift the clutch lever
CEQUENT™1&amp;3'03.&quot;/$&amp;130%6$54 */$tF3837-00 REV B (4782) 08/15
Operation Instructions
2.7 Winching Principles
2.7.1 Calculating Fleet Angle
Figure 18 - Fleet Angle
CAUTION
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ESVNBOEQPTTJCMZEPEBNBHFUPUIFSPQFPSXJODI3FTQPPM
ZPVSXJODIBTSFRVJSFE'JHVSF
Roller
Fairlead
2.7.2 Recovery Damper
WARNING
Figure 19 - Recovery Damper
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'JHVSF
2.7.3 Snatch Block
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Figure 20 - Snatch Block
Snatch
Block
CEQUENT™1&amp;3'03.&quot;/$&amp;130%6$54 */$tF3837-00 REV B (4782) 08/15
15
Operation Instructions
WARNING
Do not use the winch as a lifting device or a hoist for vertical lifting.
CAUTION
The Power-Out function should be used for relieving tension on the rope,
not for extended distances.
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*GZPV1PXFS0VUPWFSGFFU MFUUIFXJODIDPPMGPSNJOVUFT
Maintenance
3.1 Install/Replace the Rope
WARNING
ALWAYS complete the winch installation and hook attachment before installing the wiring.
ALWAYS pre-stretch rope and re-spool under load before use. Tightly wound rope reduces
chances of “binding”, which can damage the rope.
A minimum of five (5) wraps of steel wire rope around the drum is necessary to support the
rated load.
ALWAYS spool the winch rope onto the drum in the direction specified by the drum rotation
labels on the winch and/or in the documentation. This is required for the automatic brake to
function properly.
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Figure 21
16
CEQUENT™1&amp;3'03.&quot;/$&amp;130%6$54 */$tF3837-00 REV B (4782) 08/15
Maintenance
t Check the wire rope. #FGPSFXJODIJOH NBLF
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Figure 22 - Mixed Winding
3.2 Lubrication
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3.3 How To Order Replacement Parts
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CEQUENT™1&amp;3'03.&quot;/$&amp;130%6$54 */$tF3837-00 REV B (4782) 08/15
17
Troubleshooting
Table 6 - Troubleshooting
Symptom
Winch will
not operate
Motor runs in
one direction.
Drum will
not clutch.
No brake
Brake distance
is too long
Brake will
be locked
Damaged
gear box
Motor runs
extremely hot
18
Possible Cause
Remedy
Cut circuit
Check battery lead
Weak battery
Recharge or replace battery, 650CCA
Damaged circuit breaker
Replace circuit breaker
Bad connection of wiring
Reconnect tightly
Damaged DC solenoid
Replace DC solenoid
Cut circuit on switch
Replace switch
Damaged motor or carbon brush
Replace motor or carbon brush
Poor or lost connections to motor
Replace wiring or tighten it
Broken wiring or bad connections
Reconnect or replace wiring
Damaged or stuck DC solenoid
Replace DC solenoid
Switch inoperative
Replace switch
Clutch does not disengage
Replace clutch
Damaged 1st shaft
Replace 1st shaft
Damaged brake cam and disc
Replace brake cam and disc
Damaged output shaft
Replace output shaft
The gear train is mechanically binding up
Check to insure the winch is mounted
on a flat, rigid surface
Damaged brake cam and disc
Replace brake cam and disc
Damaged gear box
Replace gear box
Broken retaining ring
Replace retaining ring
Oil leakage into brake cavity
Repair and clean oil leakage
Damaged or inoperative spiral spring
Replace and position spiral spring
Worn brake disc or loose brake spacer
Replace brake disc
Oil leakage into brake cavity
Repair and clean oil leakage
Too much brake disc powder in the brake hub
Clean brake hub
Over tensioned spiral spring
Adjust tension on spiral spring
Stuck between brake disc and gear box
Replace with new brake assembly
Hit by certain exterior force
Replace the damaged components
Damaged gear train
Replace the damaged components
Over load operation
Stop the winch operation and reduce the load
Long period of operation
Allow to cool
Damaged motor
Replace or repair motor
Damaged or inoperative brake
Replace or repair brake
CEQUENT™1&amp;3'03.&quot;/$&amp;130%6$54 */$tF3837-00 REV B (4782) 08/15
Checklist
Table 7 - Checklist
Classification of Check
Checking
method
Checking
reference
Mounting bolts &amp;
alignment
Bolt tension &amp;
wear
Existence of
abnormalities
Working
Manual
Reasonable
actuation
Wearing in
contact points
Visual
Free of wear
or damage
Broken strands
Visual,
measuring
Less than 10%
Rope
Visual,
measuring
7% of nominal
diameter max
x
Fastening
condition of end
Visual
Existence of
abnormalities
x
Deforming or
corrosion
Visual
Existence of
abnormalities
Item
Periodical
Daily
Monthly
Yearly
x
Installation
x
Remote control
x
x
x
x
Wire rope
x
Clutch
assembly
Damaged clutch
assembly
Visual
evidence
of wear
Free of wear
or damage
x
Motor
Staining, damage
Visual
evidence
of wear
Existence of
abnormalities
Wearing of
brake disc
Visual
evidence
of wear
Free of wear or
damage
Performance
Visual
Reasonable
actuation
Damage, wear
Visual
evidence
of wear
Free of wear
or damage
x
Brake
x
x
Gear
CEQUENT™1&amp;3'03.&quot;/$&amp;130%6$54 */$tF3837-00 REV B (4782) 08/15
19
Checklist
Table 8 - Checklist
Before
First
Operation
After
EVERY
Use
Every
90 Days
Read, understand and follow the warnings
and instructions in this manual.
X
Check all fasteners and verify they are at the
proper torque.
Replace fasteners as needed.
X
X
Check that the wiring is correct and the
connections are tight
X
X
X
X
Check that there are no bare or exposed
wires, terminals, or damage to the cables.
Cover terminals with boots. Repair or
replace wires as needed.
If damaged, discontinue use and replace
rope immediately.
Keep winch, rope, and switch control free
from contaminants.
Use a clean rag or towel to remove any dirt
and debris.
X
X
X
X
WARNING
To prevent SERIOUS INJURY, DEATH and PROPERTY DAMAGE, you should read, understand
and follow the warnings and instructions in this manual.
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20
CEQUENT™1&amp;3'03.&quot;/$&amp;130%6$54 */$tF3837-00 REV B (4782) 08/15
Legal Warnings
Mark Warning
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Standard compliance of EC Directives
The EC directive includes the following individual directives
Machinery Directive 2006/42/EC
It applies to independently functional machinery or the interlinking machines to form entire systems. The
complete machine and plant must always fulfill the directive.
Electromagnetic Compatibility Directive (EMC) 2004/108/EC
It applies to most electrical and electronic apparatus, that is, finished products and systems that include
electrical and electronic equipment to ensure that the electromagnetic disturbance generated by apparatus
does not exceed a level allowing radio and telecommunications equipment and other apparatus to operate as
intended, and that apparatus has an adequate level of intrinsic immunity to electromagnetic disturbance to
enable it to operate as intended.
Complies with SAE J706
FCC and Industry Canada (IC) Warning
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21
Limited Warranty
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22
CEQUENT™1&amp;3'03.&quot;/$&amp;130%6$54 */$tF3837-00 REV B (4782) 08/15
DC Series
Treuils utilitaires
Manuel d’instructions
DC2500, DC3500, DC4500
Afin de pr&eacute;venir les BLESSURES GRAVES OU FATALES ET LES DOMMAGES
&Agrave; LA PROPRI&Eacute;T&Eacute;, vous devez lire, comprendre et observer les avertissements et les instructions de ce manuel. Conserver pour r&eacute;f&eacute;rence ult&eacute;rieure.
Read, Understand, Follow and Save These Instructions
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r *MJNQPSUFEFMJSF BTTJNJMFSFUPCTFSWFSUPVUFTMFTJOTUSVDUJPOTFUMFTBWFSUJTTFNFOUTBWBOUEJOTUBMMFS
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Tout au long de ce manuel, les symboles suivants seront utilis&eacute;s : AVERTISSEMENT, ATTENTION, AVIS
et ALERTE DE S&Eacute;CURIT&Eacute;.
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AVERTISSEMENT
ATTENTION
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Table des mati&egrave;res
S&eacute;curit&eacute;
Page
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Messages de s&eacute;curit&eacute; importants
Avant la premi&egrave;re utilisation
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CEQUENT™1&amp;3'03.&quot;/$&amp;130%6$54 */$tF3837-00 REV B (4782) 08/15
25
Messages de s&eacute;curit&eacute; importants
Durant le bobinage
Apr&egrave;s l'utilisation
r/F+&quot;.&quot;*4FYD&Ecirc;EFSMBDBr%&Ecirc;CSBODIFSMBDPNNBOEF&AElig;
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26
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Se familiariser avec le treuil
Figure 1 - Composants du treuil
Tambour
de treuil
Levier
d'embrayage
Guide-c&acirc;ble &agrave;
rouleaux
R&eacute;ceptacle de la
commande &agrave; distance
c&acirc;bl&eacute;e
Commande &agrave;
distance c&acirc;bl&eacute;e
Disjoncteur
(Varie selon le mod&egrave;le)
Sangle
prot&egrave;ge-mains
Ferronnerie
de montage du treuil
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27
Caract&eacute;ristiques et sp&eacute;cifications
Capacit&eacute; de charge
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UBNCPVSQMFJOQSPDVSFMBWJUFTTFNBYJNBMFFUMBDBQBDJU&Ecirc;EFDIBSHFNJOJNBMF1PVSDFUUFSBJTPO UPVTMFT
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Tableau 1 - Capacit&eacute; de charge du treuil
DC2500
DC3500
DC4500
Couche
de
c&acirc;ble
Capacit&eacute;
Longueur
de c&acirc;ble
sur le
tambour
Couche
de
c&acirc;ble
Capacit&eacute;
Longueur
de c&acirc;ble
sur le
tambour
Couche
de
c&acirc;ble
Capacit&eacute;
Longueur
de c&acirc;ble
sur le
tambour
1re
MC
LH
QJ
N
1re
MC
LH
QJ
N
1re
MC
LH
QJ
N
2e
MC
LH
QJ
N
2e
MC
LH
QJ
N
2e
MC
LH
QJ
N
3e
MC
LH
QJ
N
3e
MC
LH
QJ
N
3e
MC
LH
QJ
N
4e
MC
LH
QJ
N
4e
MC
LH
QJ
N
4e
MC
LH
QJ
N
5e
40
40
5e
MC
LH
QJ
N
5e
MC
LH
QJ
N
Tableau 2 - Caract&eacute;ristiques techniques du treuil
Treuils
motoris&eacute;s
C&acirc;ble m&eacute;tallique
Frein
DC2500
DC3500
DC4500
$&Auml;CMFEhBWJBUJPO
uY
&quot;Y
$&Auml;CMFEhBWJBUJPO
uY
&quot;Y
$&Auml;CMFEhBWJBUJPO
uY
&quot;Y
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Embrayage
(bobinage
libre)
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Commande
$PNNBOEF&AElig;EJTUBODFD&Auml;CM&Ecirc;FBWFDJOUFSSVQUFVS
28
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Caract&eacute;ristiques et sp&eacute;cifications
Tableau 3 - Vitesse de traction et d&eacute;bit en amp&egrave;res
DC2500
DC3500
DC4500
Capacit&eacute;
1re couche
(lb/kg)
Vitesse de
traction
(pi/min-m/
min)
D&eacute;bit
amp,
Capacit&eacute;
1re couche
(lb/kg)
Vitesse de
traction
(pi/min-m/
min)
D&eacute;bit
amp,
Capacit&eacute;
1re couche
(lb/kg)
Vitesse de
traction
(pi/min-m/
min)
D&eacute;bit
amp,
/P-PBE
/P-PBE
/P-PBE
/&quot;
/&quot;
/&quot;
/&quot;
/&quot;
/&quot;
/&quot;
/&quot;
/&quot;
/&quot;
/&quot;
/&quot;
/&quot;
/&quot;
/&quot;
/&quot;
/&quot;
/&quot;
p/min. = pieds par minute m/min. = m&egrave;tres par minute
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29
Instructions d’installation
AVANT D'INSTALLER ET D'UTILISER VOTRE TREUIL MOTORIS&Eacute;, PRI&Egrave;RE DE LIRE ET OBSERVER TOUTES LES INSTRUCTIONS DE MONTAGE ET LES CONSIGNES DE S&Eacute;CURIT&Eacute;.
Montage
AVERTISSEMENT
Afin de pr&eacute;venir l'activation accidentelle du treuil et le risque de blessure, terminer l'installation
du treuil et fixer le crochet avant de poser le c&acirc;blage.
1. Avant l’installation
1.1 Inspecter les pi&egrave;ces
Sangle prot&egrave;ge-mains
Levier d'embrayage
Manuel d'instructions/du propri&eacute;taire
Assemblage de treuil
Couvercle de tambour
Commande &agrave; distance c&acirc;bl&eacute;e
R&eacute;ceptacle de la commande &agrave; distance c&acirc;bl&eacute;e
Guide-c&acirc;ble &agrave; rouleaux
C&acirc;ble de batterie de calibre 6
Ferronnerie
Ferronnerie de montage requise
AVERTISSEMENT
TOUJOURS serrer les boulons de montage aux valeurs indiqu&eacute;es pour son mod&egrave;le de treuil dans le
Tableau 4 page 31 afin de pr&eacute;venir les vibrations durant l'utilisation.
TOUJOURS utiliser une visserie de classe m&eacute;trique 8.8 (grade 5) ou de qualit&eacute; sup&eacute;rieure.
Ne JAMAIS souder les boulons de montage.
TOUJOURS choisir la longueur de boulon appropri&eacute;e pour votre application.
TOUJOURS v&eacute;rifier la longueur de boulon exig&eacute;e pour garantir l'introduction correcte du filetage.
1.2 S&eacute;lection de l'emplacement de montage
AVERTISSEMENT
TOUJOURS choisir un emplacement de montage suffisamment robuste pour supporter la capacit&eacute; de traction maximale du treuil.
1.2.1 Montage du treuil
AVERTISSEMENT
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Figure 2
30
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Instructions d’installation
1.3 D&eacute;termination de la position de montage
AVERTISSEMENT
Le d&eacute;faut d'aligner, de supporter ou de fixer le treuil correctement sur une surface de montage
appropri&eacute;e peut entra&icirc;ner une perte de rendement ou le bris du treuil, du c&acirc;ble m&eacute;tallique et de
la surface de montage.
1.4 Installation du treuil
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1MBDFSMFUSFVJMEBOTMBQPTJUJPOEFNPOUBHF
7&Ecirc;SJ&agrave;FSRVFMFTMPOHVFVSTEFCPVMPOTPOUBQQSPQSJ&Ecirc;FT
1PTFSMFTCPVMPOT &Ecirc;DSPVTFUSPOEFMMFTGSFJOTQVJTTFSSFSEhBQS&Iacute;TMFDPVQMFEFTFSSBHFJOEJRV&Ecirc;BV
5BCMFBVDJEFTTPVT
m mNN
NN
Figure 4
NN
Figure 3
&amp;.13&amp;*/5&amp;
NN
Tableau 4 - Couples de serrage
Treuils motoris&eacute;s
DC2500
DC3500
DC4500
Boulons de
montage Dimensions
.Y
QBT
DMBTTF
2 requis
.Y
QBT
DMBTTF
2 requis
.Y
QBT
DMBTTF
2 requis
MCQJ
MCQJ
MCQJ
Boulons de
montage Couple
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31
Instructions d’installation
1.5 Installation du c&acirc;blage
AVERTISSEMENT
AVANT d'installer le treuil, s'assurer que toutes les pi&egrave;ces &eacute;lectriques sont exemptes de corrosion.
TOUJOURS placer les t&eacute;tines de protection sur les c&acirc;bles et les bornes tel qu'indiqu&eacute; dans les instructions d'installation.
Ne JAMAIS se pencher au-dessus de la batterie lorsqu'on effectue le branchement.
Ne JAMAIS acheminer les c&acirc;bles &eacute;lectriques au-dessus des bornes de batterie.
TOUJOURS consulter la section Connexions &eacute;lectriques pour de l'information d&eacute;taill&eacute;e sur le c&acirc;blage.
Activer le dispositif de recharge durant le treuillage pour maintenir la charge de la batterie.
Ne JAMAIS poser les c&acirc;bles &eacute;lectriques en travers d'ar&ecirc;tes coupantes.
Ne JAMAIS poser les c&acirc;bles &eacute;lectriques en travers d'ar&ecirc;tes coupantes.
Ne JAMAIS poser les c&acirc;bles &eacute;lectriques &agrave; travers ou &agrave; proximit&eacute; de pi&egrave;ces mobiles.
&Eacute;VITER de poser les c&acirc;bles &eacute;lectriques aux endroits o&ugrave; ils peuvent se coincer ou s'user
par frottement.
TOUJOURS isoler et prot&eacute;ger les c&acirc;bles et les bornes &eacute;lectriques expos&eacute;s.
1.5.1 Recommandations concernant la batterie et le calibre du c&acirc;ble
1PVSBTTVSFSMFCPOGPODUJPOOFNFOUEVUSFVJM JMFTUFTTFOUJFMEFEJTQPTFSEhVOFCBUUFSJFQMFJOFNFOU
DIBSH&Ecirc;FFUEFDPOOFYJPOTFOCPO&Ecirc;UBU-BTQ&Ecirc;DJ&agrave;DBUJPONJOJNBMFQPVSMBCBUUFSJFFTUEFBNQ&Iacute;SFT
BVE&Ecirc;NBSSBHF&AElig;GSPJE
Table 5 - Sp&eacute;cifications du c&acirc;ble &eacute;lectrique
Mod&egrave;le
DC2500
Type de commande
Volt
12 V
DC3500
DC4500
4PM&Ecirc;OP&ETH;EF*OEJSFDU
&quot;8(&curren; N
&quot;8(&curren; N
&quot;8(&curren; N
1.5.2 Acheminement du c&acirc;ble de batterie
&shy;WJUFSEhBDIFNJOFSMFT&agrave;MTEFDPOOFYJPOEFMBCBUUFSJF&AElig;EFTFOESPJUTTVTDFQUJCMFTEhVTFSPVEFDPVQFS
MFVSHBJOFJTPMBOUFFUBJOTJSJTRVFSEFTDPVSUTDJSDVJUT-F&agrave;MEhBMJNFOUBUJPOEVUSFVJMEPJUTFCSBODIFS&AElig;
MBCBUUFSJF6OFDPOOFYJPOEJSFDUF&AElig;MBCBUUFSJFEV&agrave;MEhBMJNFOUBUJPO SPVHF FUEV&agrave;MEFUFSSF OPJS FTU
SFRVJTF
AVERTISSEMENT
TOUJOURS acheminer les fils de batterie le long d'un parcours permettant de les attacher &agrave;
l'aide d'attaches mono-usage. Des fils &eacute;lectriques l&acirc;ches ou d&eacute;tach&eacute;s peuvent causer des
blessures s&eacute;v&egrave;res ou fatales.
1MBOJ&agrave;FSMFQBSDPVSTEFT&agrave;MT
&quot;UUBDIFSEhBCPSEM&Auml;DIFNFOUMFT&agrave;MT&Ecirc;MFDUSJRVFTMFMPOHEVQBSDPVST
7&Ecirc;SJ&agrave;FSRVFMFT&agrave;MT&Ecirc;MFDUSJRVFTTPOUQSPU&Ecirc;H&Ecirc;TEFTBS&Euml;UFTDPVQBOUFT EFMBDIBMFVSFUEFTQJ&Iacute;DFT
NPCJMFT5FOJSDPNQUFEFMB&aacute;FYJPOEVDI&Auml;TTJTFUEFTWJCSBUJPOTQPVWBOUFOEPNNBHFSMFT&agrave;MT
*OTQFDUFSBUUFOUJWFNFOUMFQBSDPVSTEFT&agrave;MT&Ecirc;MFDUSJRVFT&quot;UUBDIFSMFT&agrave;MT&Ecirc;MFDUSJRVFT&AElig;MhBJEFEhBUUBDIFTNPOPVTBHF-FTBUUBDIFTNPOPVTBHFEPJWFOU&Euml;USFKVTUFBTTF[TFSS&Ecirc;FT TBOTDPVQFSMB
HBJOFJTPMBOUFEFT&agrave;MT6UJMJTFSEVSVCBO&Ecirc;MFDUSJRVF EFTTFDUJPOTEFCPZBVFODBPVUDIPVDPVEF
DPOEVJU&Ecirc;MFDUSJRVFQPVSQSPU&Ecirc;HFSMFT&agrave;MT&Ecirc;MFDUSJRVFTFUMFGBJTDFBVEF&agrave;MTM&AElig;P&Uuml;MFVSHBJOFJTPMBOUF
SJTRVFMhVTVSFPVMhBCSBTJPO
&quot;UUBDIFS%h&quot;#03%MF&agrave;MEFCBUUFSJFSPVHF QPTJUJG QVJTMF&agrave;MEFCBUUFSJFOPJS O&Ecirc;HBUJG 1PTFSMFTU&Ecirc;UJOFT
EFQSPUFDUJPOM&AElig;P&Uuml;DhFTUSFRVJTQPVSQSPU&Ecirc;HFSMFTDPOOFYJPOT4FSSFSMFT&agrave;YBUJPOTEFTCPSOFTEFCBUUFSJFBVDPVQMFEFQPMC /N 7PJS'JHVSF QBHF
32
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Instructions d’installation
Figure 5 - Couples de serrage
14 N.m
124 po-lb
Bloqu&eacute;
1.5.3 V&eacute;rification du syst&egrave;me
6OFGPJTMhJOTUBMMBUJPOUFSNJO&Ecirc;F W&Ecirc;SJ&agrave;FSMFCPOGPODUJPOOFNFOUEVUSFVJM-BDIVUFEFUFOTJPOEVNPUFVS
EFUSFVJMOFEPJUQBTFYD&Ecirc;EFSEFMBUFOTJPOOPNJOBMFEFDD
Figure 6 - Sch&eacute;ma de c&acirc;blage - DC2500, DC3500 et DC4500
(Rouge)
Bat
teri
e
Blanc
(Noir)
Jaune
Jaune
Noir
Rouge
Moteur
Noir
Rouge
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Instructions d’installation
1.6 Connaissez votre t&eacute;l&eacute;commande sans fil
AVERTISSEMENT
Ne perdez jamais de vue le treuil ou le cric lorsque vous utilisez la t&eacute;l&eacute;commande sans fil.
Ne touchez jamais le treuil ou le cric lorsque quelqu’un d’autre utilise la t&eacute;l&eacute;commande.
Figure 7 - Composants &agrave; &eacute;metteur sans fil
R&eacute;cepteur
sans fil
C&acirc;ble d’alimentation PCI
3 broches &Oslash;8 x 1500 mm
&Eacute;metteur
sans fil
Pile au lithium :
3V CR2032
Sangle de
l’&eacute;metteur
1.6.1 T&eacute;l&eacute;commande sans fil et sp&eacute;cifications de transmetteur
1PSU&Ecirc;FE&Ecirc;NJTTJPO_N _QJ
5FOTJPOEPQ&Ecirc;SBUJPOEVS&Ecirc;DFQUFVS_7
$PVSBOUOPNJOBMEFTGVTJCMFTEVS&Ecirc;DFQUFVS &quot;
1SPUFDUJPO*1
1MBHFEFUFNQ&Ecirc;SBUVSFEFGPODUJPOOFNFOU$_ $
7PZBOU%&amp;--FWPZBOUWFSUJOEJRVFRVFMBQQBSFJMFTUBMMVN&Ecirc;MF
WPZBOUSPVHFJOEJRVFRVJMFTUFOUSBJOEFGPODUJPOOFSMFWPZBOU
WFSUDMJHOPUBOUJOEJRVFRVFMBQJMFFTUQSFTRVFE&Ecirc;DIBSH&Ecirc;FMFWPZBOU
SPVHFDMJHOPUBOUJOEJRVFRVFMBS&Ecirc;DFQUJPOEVTJHOBMFTUGBJCMF
Figure 8 - &Eacute;metteur sans fil
Voyant DEL :
1.6.2 Une t&eacute;l&eacute;commande sans fil et l’&eacute;metteur de l’installation
1. Raccorder les c&acirc;bles
3BDDPSEFSMFD&Auml;CMFEBMJNFOUBUJPO1$*PV
CSPDIFT&AElig;MBQSJTFTVSMFCMPDEFDPNNBOEF
3BDDPSEFSMFD&Auml;CMFSPVHF&AElig;MBCPSOFQPTJUJWF
EFMBQJMF
3BDDPSEFSMFD&Auml;CMFOPJS&AElig;MBCPSOFO&Ecirc;HBUJWF EFMBQJMF
2. Fixer le r&eacute;cepteur
-FS&Ecirc;DFQUFVSEPJU&Euml;USF&agrave;Y&Ecirc;EBOTVOFOESPJUDMBJS
FUTFD
'JYFSMFS&Ecirc;DFQUFVSTVSVOFTVSGBDFQMBUF&AElig;MBJEF
EBVNPJOTBUUBDIFT OPOGPVSOJFT EBOTMFT
USPVTEFTVQQPSUEFNNTJUV&Ecirc;TEFDIBRVF
D&Ocirc;U&Ecirc;EVS&Ecirc;DFQUFVS'JYFSBVNPJOTVOFBUUBDIF
EFNPOUBHFEFDIBRVFD&Ocirc;U&Ecirc;
34
Figure 9 - Les liaisons
LeFuse
fusible
Noir
Figure 10 - Montage
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Rouge
Red
Instructions d’installation
1.6.3 Une t&eacute;l&eacute;commande sans fil et l’&eacute;metteur de l’installation
1. Installer la pile.
B&amp;OMFWFSMFTUSPJTWJTEFM&Ecirc;NFUUFVSTBOT&agrave;M
C%&Ecirc;UBDIFSMBQBSUJFTVQ&Ecirc;SJFVSF JOT&Ecirc;SFSMBQJMF
FONFUUBOUMFD&Ocirc;U&Ecirc;QPTJUJG WFSTMFIBVUFU
SFQPTJUJPOOFSMBQBSUJFTVQ&Ecirc;SJFVSF
D3FQMBDF[MFTUSPJTWJT
Figure 11 - Remplacement de la batterie
Pile au lithium :
CR2032 (3V)
2. Tester
B&quot;QQVZFSTVSMFCPVUPO.BSDIF&quot;SS&Euml;UQFOEBOUTFDPOEFTKVTRV&AElig;DFRVFMFWPZBOUWFSUBQQBSBJTTF
C&quot;QQVZFSTVSMFCPVUPO*O%PXOPV0VU6Q-FWPZBOUSPVHFBQQBSB&Iuml;U
Figure 12 - Op&eacute;rations
Bouton Marche/Arr&ecirc;t
C&acirc;ble IN
Voyant DEL
C&acirc;ble OUT
C&acirc;ble IN
3. Arr&ecirc;ter
B-FTZTU&Iacute;NFBSS&Euml;UFSBBVUPNBUJRVFNFOUM&Ecirc;NFUUFVS
TJDFMVJDJOFTUQBTBDUJW&Ecirc;
QFOEBOUNJOVUFT
C&quot;QQVZFSTVSMFCPVUPO.BSDIF&quot;SS&Euml;U
QFOEBOUTFDPOEFTQPVSBSS&Euml;UFS
MFGPODUJPOOFNFOU
C&acirc;ble OUT
Figure 13 - &Eacute;metteur
Voyant
DEL
Bouton de
programmation
4. R&eacute;initialisation
B&quot;QQVZFSTVSMFCPVUPOEFQSPHSBNNBUJPOQFOEBOUTFDPOEFTKVTRV&AElig;DFRVFMFWPZBOUSPVHFBQQBSBJTTF
C&quot;QQVZFSTVSMFCPVUPO.BSDIF&quot;SS&Euml;UEFM&Ecirc;NFUUFVSQFOEBOUTFDPOEFTKVTRV&AElig;DFRVFMFWPZBOUWFSUBQQBSBJTTF
D&quot;QQVZFSTVSMFCPVUPO*O%PXOPV0VU6QEFM&Ecirc;NFUUFVSKVTRV&AElig;DFRVFMFWPZBOUSPVHFEVS&Ecirc;DFQUFVST&Ecirc;UFJHOF
E-BS&Ecirc;JOJUJBMJTBUJPOFTUNBJOUFOBOUFGGFDUV&Ecirc;F*NQPSUBOUTFVMVO&Ecirc;NFUUFVS&AElig;EJTUBODFQFVU&Euml;USFS&Ecirc;JOJUJBMJT&Ecirc;QPVS
DIBRVFS&Ecirc;DFQUFVS
5. Remarques
B-BU&Ecirc;M&Ecirc;DPNNBOEFTBOT&agrave;MFUMBU&Ecirc;M&Ecirc;DPNNBOEFBWFD&agrave;MQFVWFOU&Euml;USF&Ecirc;DIBOH&Ecirc;FTQPVSBDUJWFSMFUSFVJMPVMFDSJD
C-FWPZBOUWFSUDMJHOPUBOUEFMB%&amp;-NPOUSFRVFMBCBUUFSJFEFM&Ecirc;NFUUFVSFTUCBTTF JMGBVUDIBOHFSMBQJMF
JNN&Ecirc;EJBUFNFOU
D*NQPSUBOUTFVMVOFU&Ecirc;M&Ecirc;DPNNBOEFQFVU&Euml;USFS&Ecirc;JOJUJBMJT&Ecirc;FQPVSDIBRVFS&Ecirc;DFQUFVS
E6OWPZBOUSPVHFDMJHOPUBOUQPVSTJHOBMEFNBVWBJTFRVBMJU&Ecirc;
Mode d’emploiv
AVERTISSEMENT
Afin de pr&eacute;venir les blessures aux mains, TOUJOURS utiliser la sangle prot&egrave;ge-mains fournie
chaque fois que l'on bobine ou d&eacute;bobine le treuil, que ce soit durant l'installation ou l'emploi.
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35
Mode d’emploiv
2.1 Bobinage sous charge
AVERTISSEMENT
Ne JAMAIS exc&eacute;der la capacit&eacute; nominale du c&acirc;ble de treuil. Embobiner le c&acirc;ble de treuil
uniform&eacute;ment, bien serr&eacute; sur le tambour. Cela emp&ecirc;che les rangs sup&eacute;rieurs de caler dans les
rangs inf&eacute;rieurs, ce qui pourrait coincer et endommager le c&acirc;ble.
Ne JAMAIS toucher au c&acirc;ble ou au crochet de treuil durant une manœuvre de treuillage ou
lorsqu'une autre personne actionne la commande.
/FQBTQSPWPRVFSEFDPVQTCSVTRVFTTVSMFUSFVJMEVSBOUMFCPCJOBHF&shy;WJUFSMFTDPVQTCSVTRVFTMPSTEV
CPCJOBHFFOBDUJPOOBOUMBDPNNBOEFQBSJNQVMTJPOTQPVSQSFOESFMFNPVEVD&Auml;CMF-FTDPVQTCSVTRVFT
QFVWFOUNPNFOUBO&Ecirc;NFOUFYD&Ecirc;EFSMBDBQBDJU&Ecirc;OPNJOBMFEVUSFVJMFUEVD&Auml;CMF
AVIS
Lors du bobinage, veiller &agrave; NE PAS rentrer le crochet dans le guide-c&acirc;ble. Cela pourrait endommager le guide-c&acirc;ble.
2.2 Surcharge / Surchauffe
$FUSFVJMFTUEFTUJO&Ecirc;&AElig;VOVTBHFJOUFSNJUUFOUQFSJPEJRVFEFDMBTTF4FUMBEVS&Ecirc;FEFDIBSHFOhFYD&Iacute;EF
KBNBJTNJOVUFT-PSTRVFMFNPUFVSThBQQSPDIFEFMBWJUFTTFEFDBMBHF VO&Ecirc;DIBVGGFNFOUUS&Iacute;TSBQJEF
TVSWJFOURVJQFVUFOEPNNBHFSMFNPUFVS6OHS&Ecirc;BHFFOD&Auml;CMFEPVCMFS&Ecirc;EVJSBMFE&Ecirc;CJUFOBNQ&Iacute;SFTFU
BJOTJMBTVSDIBVGGFEVNPUFVS0OQFVUBJOTJQSPMPOHFSMhVUJMJTBUJPOTBOTJOUFSSVQUJPO
2.3 &Eacute;tirement du c&acirc;ble de treuil
AVERTISSEMENT
TOUJOURS &eacute;tirer le c&acirc;ble une premi&egrave;re fois puis rembobiner sous charge avant l'utilisation. Un
bobinage serr&eacute; r&eacute;duit le risque de coincement qui peut endommager le c&acirc;ble.
Ne JAMAIS utiliser le treuil sans un minimum de cinq (5) couches de c&acirc;ble m&eacute;tallique autour du
tambour. Le c&acirc;ble pourrait prendre du mou depuis le tambour puisque sa fixation &agrave; cet endroit
n'est pas con&ccedil;ue pour supporter une charge.
-h&Ecirc;UJSFNFOUQS&Ecirc;BMBCMFEVD&Auml;CMFBQPVSCVUEhPCUFOJSVOCPCJOBHFTFSS&Ecirc;TVSMFUBNCPVSEFGB&Eacute;PO&AElig;QPVWPJSTVQQPSUFSEFTDPVDIFTEFD&Auml;CMFBEEJUJPOOFMMFT$FUUFDIBSHFQFVU&Euml;USFPCUFOVFBWFDVOW&Ecirc;IJDVMF
TFSWBOUEFQPJETNPSUQPVS&Ecirc;UJSFSMFD&Auml;CMF$FUUFNFTVSFQSPMPOHFSBMBEVS&Ecirc;FEFWJFEFWPUSFD&Auml;CMF &Ecirc;WJUFSBMFTFODIFW&Euml;USFNFOUTFUHBSBOUJSBVOCPCJOBHFTFSS&Ecirc;7FJMMFS&AElig;FOSPVMFSVOJGPSN&Ecirc;NFOUDIBRVF
DPVDIFQPVSOFQBTFOEPNNBHFSMFD&Auml;CMF
2.4 Conditions de travail s&eacute;curitaires
AVERTISSEMENT
-hPQ&Ecirc;SBUFVSEPJU506+0634BDUJPOOFSMFUSFVJMEFQVJTVOFQPTJUJPOT&Uacute;SFMPSTEFMBUSBDUJPOEhVOF
DIBSHF-FTFOESPJUTT&Uacute;STTFTJUVFOU&AElig;BOHMFESPJUEVD&Auml;CMFEFUSFVJM
.BOVWSFSEFQVJTVOFOESPJUT&Uacute;SFNQ&Euml;DIFSBRVFMhPQ&Ecirc;SBUFVSOFTPJUGSBQQ&Ecirc;FODBTEFSVQUVSFEV
D&Auml;CMFTPVTDIBSHF
&shy;UFOESFUPUBMFNFOUMFDPSEPOEFMBDPNNBOEF&AElig;EJTUBODFDIBRVFGPJTRVFDFMBFTUQPTTJCMF-hPQ&Ecirc;SBUFVSEPJUThFGGPSDFSEFNBJOUFOJSVOFEJTUBODFEhBVNPJOT N QJ EVUSFVJMQFOEBOUMBNBOVWSF
AVERTISSEMENT
Ne JAMAIS travailler &agrave; proximit&eacute; du c&acirc;ble de treuil sous charge.
Ne JAMAIS enjamber le c&acirc;ble de treuil sous charge.
TOUJOURS user de prudence en travaillant avec l'&eacute;lectricit&eacute; et veiller &agrave; ne pas exposer de connexion &eacute;lectrique avant de mettre le circuit du treuil sous tension.
36
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Mode d’emploi
2.5 Mise en service
2.5.1 Commande &agrave; distance c&acirc;bl&eacute;e
$PNNBOEF&Ecirc;UBODIFEFRVBMJU&Ecirc;JOEVTUSJFMMF-FT
NPE&Iacute;MFTEFUSFVJM%$ %$FU%$
DPNQSFOOFOUVOJOEJDBUFVSEFTVSDIBVGGF&AElig;%&amp;-
Figure 14 - Branchement de la commande
2.5.2 Branchement de la commande
&agrave; distance
5PVKPVSTHBSEFSMFDPSEPOEFMBDPNNBOEF&AElig;
Mh&Ecirc;DBSUEVUSFVJM EVD&Auml;CMFN&Ecirc;UBMMJRVFFUEVHVJEF
D&Auml;CMF&AElig;SPVMFBVY'JHVSF
AVERTISSEMENT
NE PAS laisser la commande &agrave; distance
branch&eacute;e sur le treuil lorsqu'elle n'est pas
utilis&eacute;e. Une situation dangereuse ou l'&eacute;puisement de la batterie pourrait en r&eacute;sulter.
1PVSCPCJOFSMFD&Auml;CMF NBJOUFOJSVOFQPVTT&Ecirc;F
TVSMFCPVUPOFOEJSFDUJPOEFMBQPJHO&Ecirc;FEFMB
DPNNBOEF
1PVSE&Ecirc;CPCJOFSMFD&Auml;CMF NBJOUFOJSVOFQPVTT&Ecirc;F
TVSMFCPVUPOFOEJSFDUJPOJOWFSTFEFMBQPJHO&Ecirc;F
EFMBDPNNBOEF
1PVSBSS&Euml;UFSMFUSFVJMMBHF SFM&Auml;DIFSMFCPVUPO
'JHVSF
Figure 15 - Bouton de bobinage
D&eacute;bobiner
Bobiner
2.6 Maniement de l'embrayage
AVERTISSEMENT
Il ne faut JAMAIS engager ni d&eacute;sengager l'embrayage avec le treuil sous charge, le c&acirc;ble sous
tension ou le tambour en rotation.
Afin de pr&eacute;venir les dommages, TOUJOURS engager ou d&eacute;sengager totalement le levier
d'embrayage.
-FMFWJFSEhFNCSBZBHFQFSNFUMFE&Ecirc;CPCJOBHF
Figure 16 - Engager l'embrayage
SBQJEFEVD&Auml;CMFN&Ecirc;UBMMJRVFQPVSBDDSPDIBHFTVS
MBDIBSHFPVMFTQPJOUTEhBODSBHF
Levier
Engag&eacute;
-FMFWJFSEhFNCSBZBHFEPJUTFUSPVWFS&AElig;MBQPTJd'embrayage
UJPOi&amp;OHBHFEu &amp;OHBH&Ecirc; BWBOUEFUSFVJMMFS 'JH
1PVSMJC&Ecirc;SFSMhFNCSBZBHF TPVMFWFSMFMFWJFS&AElig;MB
QPTJUJPOi%JTFOHBHFEu %&Ecirc;TFOHBH&Ecirc; MFD&Auml;CMF
QFVUNBJOUFOBOUTFE&Ecirc;CPCJOFSMJCSFNFOUTVSMF
UBNCPVS 'JH Figure 17 - D&eacute;sengager l'embrayage
1PVSFOHBHFSMhFNCSBZBHF BCBJTTFSMFMFWJFS&AElig;
Pour d&eacute;sengager,
MBQPTJUJPO&amp;OHBHFE &amp;OHBH&Ecirc; soulever le levier
4JMFMFWJFSOFQFVU&Euml;USFDPSSFDUFNFOUWFSSPVJMM&Ecirc;
d'embrayage.
FOQPTJUJPOi%JTFOHBHFEu %&Ecirc;TFOHBH&Ecirc; UPVSOFS
MFUBNCPVS&AElig;MBNBJOKVTRVh&AElig;MBQPTJUJPOQPVS
FOHBHFSPVE&Ecirc;TFOHBHFSDPNQM&Iacute;UFNFOU
1PSUFSEFTHBOUTEFDVJSFUVUJMJTFSVOFTBOHMF
QSPU&Iacute;HFNBJOTFOHVJEBOUMFD&Auml;CMFMPSTEV
E&Ecirc;CPCJOBHF
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37
Mode d’emploi
2.7 Principes du treuillage
2.7.1 Calcul de l'angle de d&eacute;flexion
Figure 18 - Angle de d&eacute;flexion
ATTENTION
1PVSPCUFOJSMFNFJMMFVSSFOEFNFOUEVD&Auml;CMFN&Ecirc;UBMMJRVF MBEJSFDUJPOEFMBUSBDUJPOTFGFSBEBOTVOQMBOIPSJ[POUBM&AElig;EFHS&Ecirc;T FU&AElig;BOHMFESPJUEFMBMJHOFEFDFOUSFEVUBNCPVS&AElig;EFHS&Ecirc;T
%FTUSBDUJPOTDPVSUFTKVTRVh&AElig;EFHS&Ecirc;TMBU&Ecirc;SBMFNFOUTPOU
BDDFQUBCMFTDFQFOEBOU TJVOBOHMFEFE&Ecirc;&aacute;FYJPOBQQSPQSJ&Ecirc;OhFTU
QBTNBJOUFOV MFD&Auml;CMFThFNCPCJOFSBTVSVOD&Ocirc;U&Ecirc;EVUBNCPVS SJTRVBOUBJOTJEhFOEPNNBHFSMFD&Auml;CMFPVMFUSFVJM3FNCPCJOFSMF
USFVJMUFMRVFSFRVJT'JHVSF
Guide-c&acirc;ble
&agrave; rouleaux
2.7.2 Amortisseur de r&eacute;cup&eacute;ration
Figure 19 - Amortisseur de r&eacute;cup&eacute;ration
AVERTISSEMENT
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2.7.3 Poulie &agrave; chape ouvrante
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&Euml;USFEJTUBOD&Ecirc;FTEhBVNPJOTDN 'JHVSF
38
Figure 20 - Poulie &agrave; chape ouvrante
Poulie
&agrave; chape
ouvrante
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Mode d’emploi
AVERTISSEMENT
Ne pas utiliser le treuil comme dispositif de levage pour soulever &agrave; la verticale.
ATTENTION
La fonction &laquo; Power-Out &raquo; (Pleine puissance) doit servir &agrave; rel&acirc;cher la tension du c&acirc;ble, et
non sur de longues distances.
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Entretien
3.1 Installation/Remplacement du c&acirc;ble
AVERTISSEMENT
TOUJOURS terminer l'installation du treuil et la fixation du crochet avant de poser le c&acirc;blage
&eacute;lectrique.
TOUJOURS &eacute;tirer le c&acirc;ble une premi&egrave;re fois puis rembobiner sous charge avant l'utilisation. Un
bobinage serr&eacute; r&eacute;duit le risque de coincement qui peut endommager le c&acirc;ble.
Un minimum de cinq (5) couches de c&acirc;ble d'acier autour du tambour est n&eacute;cessaire pour supporter la capacit&eacute; de charge nominale.
TOUJOURS bobiner le c&acirc;ble de treuil dans la direction indiqu&eacute;e sur les &eacute;tiquettes concernant la
rotation du tambour qui sont appos&eacute;es sur le treuil ou qui figurent dans la documentation. Cette
mesure est importante pour le bon fonctionnement du frein automatique.
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Figure 21
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39
Entretien
t Inspecter le c&acirc;ble m&eacute;tallique. &quot;WBOUEFUSFVJMMFS ThBTTVSFSEhBWPJS
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Figure 22 - Bobinage mixtes
3.2 Lubrification
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3.3 Commande de pi&egrave;ces de rechange
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40
CEQUENT™1&amp;3'03.&quot;/$&amp;130%6$54 */$tF3837-00 REV B (4782) 08/15
D&eacute;pannage
Tableau 6 - D&eacute;pannage
Sympt&ocirc;me
Le treuil ne
fonctionne pas.
Le moteur tourne
dans une seule
direction.
Le tambour ne s'embraye pas.
Pas de freinage.
La distance de freinage est trop longue.
Le frein sera verrouill&eacute;.
Bo&icirc;te d’engrenages
endommag&eacute;e.
Le moteur devient
extr&ecirc;mement chaud.
Cause probable
Solution
Circuit coup&eacute;.
V&eacute;rifier le c&acirc;ble de batterie.
Batterie faible.
Recharger ou remplacer la batterie, 650 CCA.
Disjoncteur endommag&eacute;
Remplacer le disjoncteur.
Connexions de c&acirc;blage d&eacute;fectueuses.
Serrer la connexion.
Sol&eacute;no&iuml;de c.c. endommag&eacute;.
Remplacer le sol&eacute;no&iuml;de c.c.
Circuit coup&eacute; &agrave; l'interrupteur.
Remplacer l'interrupteur.
Moteur ou balai de carbone endommag&eacute;.
Remplacer le moteur ou le balai de carbone.
Connexions au moteur m&eacute;diocres ou
perdues
Remplacer le c&acirc;blage ou le serrer.
C&acirc;blage bris&eacute; ou connexions d&eacute;fectueuses.
Reconnecter ou remplacer le c&acirc;blage.
Sol&eacute;no&iuml;de c.c. endommag&eacute; ou bloqu&eacute;.
Remplacer le sol&eacute;no&iuml;de c.c.
Interrupteur inop&eacute;rant
Remplacer l'interrupteur.
L'embrayage ne s'engage pas.
Remplacer l'embrayage.
Premier arbre endommag&eacute;.
Remplacer le premier arbre.
Came et disque de frein endommag&eacute;s.
Remplacer la came et le disque de frein.
Arbre de sortie endommag&eacute;.
Remplacer l'arbre de sortie.
Le train d'engrenages subit un blocage
m&eacute;canique.
V&eacute;rifier que le treuil est mont&eacute; sur une surface plane et solide.
Came et disque de frein endommag&eacute;s.
Remplacer la came et le disque de frein.
Bo&icirc;te d’engrenages endommag&eacute;e.
Remplacer la bo&icirc;te d’engrenages.
Anneau de retenue bris&eacute;e.
Remplacer l'anneau de retenue.
Fuite d'huile dans la cavit&eacute; du frein.
R&eacute;parer et nettoyer la fuite d'huile.
Ressort spiral&eacute; endommag&eacute; ou inop&eacute;rant.
Remplacer et positionner le ressort spiral&eacute;.
Disque de frein us&eacute; ou espaceur de frein l&acirc;che.
Remplacer le disque de frein.
Fuite d'huile dans la cavit&eacute; du frein.
R&eacute;parer et nettoyer la fuite d'huile.
Trop de poudre de disque dans le moyeu de frein.
Nettoyer le moyeu de frein.
Ressort spiral&eacute; en surtension.
R&eacute;gler la tension du ressort spiral&eacute;.
Frein bloqu&eacute; entre le disque de frein et la
bo&icirc;te d'engrenages.
Remplacer par un nouvel assemblage de frein.
Heurt&eacute; par une force ext&eacute;rieure.
Remplacer les composants endommag&eacute;s.
Train d’engrenages endommag&eacute;.
Remplacer les composants endommag&eacute;s.
Fonctionnement en surcharge.
Arr&ecirc;ter le fonctionnement du treuil et r&eacute;duire
la charge.
Longue p&eacute;riode de fonctionnement.
Laisser refroidir.
Moteur endommag&eacute;.
Remplacer ou r&eacute;parer le moteur.
Frein endommag&eacute; ou inop&eacute;rant.
Remplacer ou r&eacute;parer le frein.
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41
Liste de v&eacute;rification
Tableau 7 - Liste de v&eacute;rification
Type de v&eacute;rification
M&eacute;thode
R&eacute;f&eacute;rence
Boulons de montage et alignement
Tension et
usure des
boulons
Pr&eacute;sence
d'anomalies
Fonctionne
Manuel
Actionnement
raisonnable
Usure aux points
de contact
Visuel
Exempt d'usure ou de bris
Brins rompus
Visuel, mesure
Moins de 10 %
C&acirc;ble
Visuel, mesure
7 % du
diam&egrave;tre nominal max.
x
&Eacute;tat de la fixation
de l'extr&eacute;mit&eacute;
Visuel
Pr&eacute;sence
d'anomalies
x
D&eacute;formation ou
corrosion
Visuel
Pr&eacute;sence
d'anomalies
Quotidienne
Article
P&eacute;riodique
Mensuelle
Annuelle
x
Installation
x
x
Commande c&acirc;bl&eacute;e
&agrave; distance
x
x
x
C&acirc;ble m&eacute;tallique
x
Embrayage
Embrayage endommag&eacute;
&Eacute;vidence visuelle d'usure
Exempt d'usure ou de bris
x
Moteur
Bridage, dommage
&Eacute;vidence visuelle d'usure
Pr&eacute;sence
d'anomalies
Usure du disque
de frein
&Eacute;vidence visuelle d'usure
Exempt d'usure ou de bris
Rendement
Visuel
Actionnement
raisonnable
Dommage, usure
&Eacute;vidence visuelle d'usure
Exempt d'usure ou de bris
x
Frein
x
x
42
Engrenages
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Liste de v&eacute;rification
Tableau 8 - Liste de v&eacute;rification
Avant la
premi&egrave;re
utilisation
Apr&egrave;s
CHAQUE
utilisation
Tous les
90 jours
Lire, assimiler et observer tous les avertissements et toutes les instructions de ce
manuel.
X
V&eacute;rifier l'&eacute;tat et le couple de serrage de
toutes les fixations.
Remplacer les fixations au besoin.
X
X
V&eacute;rifier que le c&acirc;blage est correct et que les
connexions sont serr&eacute;es.
X
X
S'assurer que les fils et les bornes ne sont
pas &agrave; nu ni expos&eacute;s, et que les c&acirc;bles ne
sont pas endommag&eacute;s. Recouvrir les bornes
de t&eacute;tines de protection. R&eacute;parer ou remplacer le c&acirc;blage &eacute;lectrique au besoin.
X
X
Si le c&acirc;ble m&eacute;tallique est endommag&eacute;,
cesser l'utilisation et le remplacer imm&eacute;diatement.
X
Garder le treuil, le c&acirc;ble et la commande
exempts de contaminants.
Utiliser un chiffon ou une serviette propres
pour enlever la salet&eacute; et les d&eacute;bris.
X
X
X
AVERTISSEMENT
Afin de pr&eacute;venir les BLESSURES GRAVES OU FATALES ET LES DOMMAGES &Agrave; LA PROPRI&Eacute;T&Eacute;, il
est important de lire, assimiler et observer les avertissements et les instructions de ce manuel.
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43
Mises en garde juridiques
Avertissement de la marge CE
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La directive EC comporte les directives particuli&egrave;res suivantes
Directive relative &agrave; la machinerie 2006/42/EC
Elle s’applique &agrave; la machinerie ind&eacute;pendamment fonctionnelle ou aux machines interconnect&eacute;es
qui constituent des syst&egrave;mes complets. La machine et l’usine compl&egrave;tes doivent toujours satisfaire &agrave; la directive.
Directive relative &agrave; la compatibilit&eacute; &eacute;lectromagn&eacute;tique 2004/108/EC
Cette directive s’applique &agrave; la plupart des appareils &eacute;lectriques et &eacute;lectroniques, c’est-&agrave;-dire aux
produits et syst&egrave;mes finis comportant un &eacute;quipement &eacute;lectrique ou &eacute;lectronique; elle vise &agrave; garantir que le brouillage &eacute;lectromagn&eacute;tique g&eacute;n&eacute;r&eacute; vers d’autres appareils ou re&ccedil;u de ceux-ci ne g&ecirc;nera
pas le fonctionnement normal des uns et des autres.
Conformit&eacute; &agrave; la norme SAE J706
FCC et &agrave; la mise en garde d’Industrie Canada (IC)
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44
CEQUENT™1&amp;3'03.&quot;/$&amp;130%6$54 */$tF3837-00 REV B (4782) 08/15
Garantie limit&eacute;e
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CEQUENT™1&amp;3'03.&quot;/$&amp;130%6$54 */$tF3837-00 REV B (4782) 08/15
45
Notes
46
CEQUENT™1&amp;3'03.&quot;/$&amp;130%6$54 */$tF3837-00 REV B (4782) 08/15
Serie DC
Cabrestantes para uso general
Manual de instrucciones
DC2500, DC3500, DC4500
Para evitar LESIONES GRAVES, LA MUERTE Y DA&Ntilde;OS MATERIALES,
usted debe leer, entender y seguir las advertencias e instrucciones de
este manual. Cons&eacute;rvelo para referencia futura.
Lea, entienda, siga y guarde estas instrucciones.
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A lo largo de este manual se utilizar&aacute;n S&Iacute;MBOLOS DE ADVERTENCIA, PRECAUCI&Oacute;N, AVISO y ALERTA
DE SEGURIDAD.
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Contenido
Seguridad
P&aacute;gina
.FOTBKFTEFTFHVSJEBEJNQPSUBOUFT $POP[DBD&Oacute;NPGVODJPOBFMDBCSFTUBOUF $BSBDUFS&Icirc;TUJDBTZDBQBDJEBEFT Instrucciones
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CEQUENT™1&amp;3'03.&quot;/$&amp;130%6$54 */$tF3837-00 REV B (4782) 08/15
Mensajes de seguridad importantes
Antes de la primera operaci&oacute;n
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CEQUENT™1&amp;3'03.&quot;/$&amp;130%6$54 */$tF3837-00 REV B (4782) 08/15
49
Mensajes de seguridad importantes
Durante la tracci&oacute;n
Despu&eacute;s del uso
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50
CEQUENT™1&amp;3'03.&quot;/$&amp;130%6$54 */$tF3837-00 REV B (4782) 08/15
Conozca c&oacute;mo funciona el cabrestante
Figura 1 - Componentes del cabrestante
Tambor del
cabrestante
Palanca
del embrague
Pasacables
de rodillo
Acople del
control remoto
Control remoto
Cortacircuitos
(Var&iacute;a seg&uacute;n el modelo)
Correa protectora
de manos
Piezas de montaje
del cabrestante
CEQUENT™1&amp;3'03.&quot;/$&amp;130%6$54 */$tF3837-00 REV B (4782) 08/15
51
Caracter&iacute;sticas y capacidades
Capacidad de carga
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Tabla 1 : Capacidad del cabrestante
DC2500
DC3500
DC4500
Capa
del
cable
Capacidad
Longitud
del cable
en el
tambor
Capa
del
cable
Capacidad
Longitud
del cable
en el
tambor
Capa
del
cable
Capacidad
Longitud
del cable
en el
tambor
1ra.
MCT
LHT
QJFT
N
1ra.
MCT
LHT
QJFT
N
1ra.
MCT
LHT
QJFT
N
2da.
MCT
LHT
QJFT
N
2da.
MCT
LHT
QJFT
N
2da.
MCT
LHT
QJFT
N
3ra.
MCT
LHT
QJFT
N
3ra.
MCT
LHT
QJFT
N
3ra.
MCT
LHT
QJFT
N
4ta.
MCT
LHT
QJFT
N
4ta.
MCT
LHT
QJFT
N
4ta.
MCT
LHT
QJFT
N
5ta.
/&quot;
/&quot;
5ta.
MCT
LHT
QJFT
N
5ta.
MCT
LHT
QJFT
N
Tabla 2: Especificaciones del cabrestante
Cabrestantes
el&eacute;ctricos
Cable
Freno
52
DC3500
DC4500
uY
&quot;Y
$BCMFEF
BFSPOBWF
uY
&quot;Y
$BCMFEF
BFSPOBWF
uY
&quot;Y
$BCMFEF
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Embrague (rebobinado libre)
Control
DC2500
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*OUFSSVQUPSEFDPOUSPMEFNBOP
CEQUENT™1&amp;3'03.&quot;/$&amp;130%6$54 */$tF3837-00 REV B (4782) 08/15
Caracter&iacute;sticas y capacidades
Tabla 3: Velocidad de l&iacute;nea y tracci&oacute;n en amperios
DC2500
DC3500
DC4500
Tracci&oacute;n
de l&iacute;nea de
1ra. capa
(lbs./kgs.)
Velocidad
de l&iacute;nea
(PPM/
MPM)
Tracci&oacute;n
en amp.
Tracci&oacute;n
de l&iacute;nea de
1ra. capa
(lbs./kgs.)
Velocidad
de l&iacute;nea
(PPM/
MPM)
Tracci&oacute;n
en amp.
Tracci&oacute;n
de l&iacute;nea de
1ra. capa
(lbs./kgs.)
Velocidad
de l&iacute;nea
(PPM/
MPM)
Tracci&oacute;n
en amp.
4JODBSHB
4JODBSHB
4JODBSHB
/&quot;
/&quot;
/&quot;
/&quot;
/&quot;
/&quot;
/&quot;
/&quot;
/&quot;
/&quot;
/&quot;
/&quot;
/&quot;
/&quot;
/&quot;
/&quot;
/&quot;
/&quot;
PPM = pies por minuto
MPM = metros por minuto
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Instrucciones de instalaci&oacute;n
ANTES DE INSTALAR Y UTILIZAR EL CABRESTANTE EL&Eacute;CTRICO, LEA Y SIGA
TODAS LAS INSTRUCCIONES DE INSTALACI&Oacute;N Y LOS MENSAJES DE SEGURIDAD.
Montaje
ADVERTENCIA
Para evitar la activaci&oacute;n accidental del cabrestante y una lesi&oacute;n grave, complete la instalaci&oacute;n
del cabrestante y acople el gancho antes de instalar el cableado.
1. Antes de la instalaci&oacute;n
1.1 Inspeccione las piezas
Correa protectora de manos
Palanca del embrague
Manual de instrucciones/del propietario
Ensamble del cabrestante
Cubierta del tambor
Control remoto
Acople del control remoto
Pasacables de rodillo
Cable de la bater&iacute;a calibre 6
Partes
Requisitos de piezas para el montaje
ADVERTENCIA
SIEMPRE apriete los pernos de montaje a los valores especificados para el cabrestante en la Tabla 4
p&aacute;gina 55 y as&iacute; evitar vibraciones durante el funcionamiento.
SIEMPRE use piezas grado 5 / clase 8.8 m&eacute;trica o superior.
NUNCA suelde los pernos de montaje.
SIEMPRE elija la longitud del perno adecuada para su aplicaci&oacute;n.
SIEMPRE confirme la longitud del perno requerida para asegurar un buen acoplamiento de la rosca.
1.2 Seleccione la ubicaci&oacute;n de la instalaci&oacute;n
ADVERTENCIA
ALWAYS choose a mounting location that is sufficiently strong to withstand the maximum
pullSIEMPRE elija una ubicaci&oacute;n de instalaci&oacute;n que tenga suficiente fuerza para soportar la
capacidad m&aacute;xima de tracci&oacute;n del cabrestante.
1.2.1 Instalaci&oacute;n del cabresante
ADVERTENCIA
4VTVQFS&agrave;DJFEFNPOUBKFEFCFTFSJHVBMPNBZPSRVFFM&Atilde;SFBRVFPDVQBFMDBCSFTUBOUF
&amp;MDBCMFEFCFS&Atilde;FOSPMMBSTFQPSEFCBKPDPNPTFWFBDPOUJOVBDJ&Oacute;O
Figura 2
54
CEQUENT™1&amp;3'03.&quot;/$&amp;130%6$54 */$tF3837-00 REV B (4782) 08/15
Instrucciones de instalaci&oacute;n
1.3 Determine la posici&oacute;n de montaje
ADVERTENCIA
No alinear, apoyar o fijar adecuadamente el cabrestante en una base de montaje adecuada
podr&iacute;a resultar en una p&eacute;rdida de eficiencia de rendimiento o da&ntilde;os en el cabrestante, cable y
superficie de montaje.
1.4 Instale el cabrestante
&quot;TFH&Ugrave;SFTFEFRVFFMDBCSFTUBOUFFTU&Atilde;BMJOFBEPDPSSFDUBNFOUF
$PMPRVFFMDBCSFTUBOUFFOFMMVHBSEFNPOUBKF$PO&agrave;SNFMBMPOHJUVESFRVFSJEBEFMQFSOP
*OTUBMFMPTQFSOPT UVFSDBTZBSBOEFMBTEFTFHVSJEBEZBQSJFUFBMBUPSTJ&Oacute;OFTQFDJ&agrave;DBEBFOMB5BCMB
BDPOUJOVBDJ&Oacute;O
Figura 4
m
mNN
NN
NN
Figura 3
'00513*/5
NN
Tabla 4: Requisitos de torsi&oacute;n para el montaje
Cabrestantes
el&eacute;ctricos
Tama&ntilde;o del perno para montaje
del cabrestante
Torsi&oacute;n del perno
para montaje del
cabrestante
DC2500
DC3500
DC4500
.Y
EJTUBODJB
HSBEP
2 requeridos&quot;
.Y
EJTUBODJB
HSBEP
2 requeridos&quot;
.Y
EJTUBODJB
HSBEP
2 requeridos&quot;
QJFTMCT
QJFTMCT
QJFTMCT
CEQUENT™1&amp;3'03.&quot;/$&amp;130%6$54 */$tF3837-00 REV B (4782) 08/15
55
Instrucciones de instalaci&oacute;n
1.5 Instale los cables el&eacute;ctricos
ADVERTENCIA
ANTES de instalar el cabrestante, aseg&uacute;rese de que todas las partes el&eacute;ctricas est&eacute;n libres de corrosi&oacute;n.
SIEMPRE coloque las fundas para terminales suministradas en los cables y terminales siguiendo las
instrucciones de instalaci&oacute;n.
NUNCA se incline sobre la bater&iacute;a al hacer las conexiones.
NUNCA dirija los cables el&eacute;ctricos por encima de los terminales de la bater&iacute;a.
SIEMPRE consulte la secci&oacute;n Conexiones el&eacute;ctricas para los detalles apropiados del cableado.
Active el sistema de carga durante las operaciones del cabrestante para mantener la bater&iacute;a cargada.
NUNCA dirija los cables el&eacute;ctricos a trav&eacute;s de bordes filosos.
NUNCA dirija los cables el&eacute;ctricos cerca de partes que se calientan.
NUNCA dirija los cables el&eacute;ctricos a trav&eacute;s o cerca de partes m&oacute;viles.
EVITE los puntos de contacto y desgaste/abrasi&oacute;n cuando instale todos los cables el&eacute;ctricos.
SIEMPRE a&iacute;sle y proteja todos los cables expuestos y terminales el&eacute;ctricos.
1.5.1 Recomendaciones para la bater&iacute;a y tama&ntilde;o del cable
6OBCBUFS&Icirc;BDPNQMFUBNFOUFDBSHBEBZVOBTCVFOBTDPOFYJPOFTTPOFTFODJBMFTQBSBFMCVFOGVODJPOBNJFOUPEFMDBCSFTUBOUF&amp;MSFRVJTJUPN&Icirc;OJNPQBSBMBCBUFS&Icirc;BFTEFBNQFSJPTQBSBBSSBORVFFOGS&Icirc;P
Tabla 5: Especificaciones del calibre del cable
Modelo
DC2500
Tipo de control
Voltio
12 V
DC3500
DC4500
4PMFOPJEF*OEJSFDUP
&quot;8(&curren; N
&quot;8(&curren; N
&quot;8(&curren; N
1.5.2 Enrutamiento del cable de la bater&iacute;a
4*&amp;.13&amp;EJSJKBMPTDBCMFTEFMBCBUFS&Icirc;BBMPMBSHPEFVOBSVUBRVFQFSNJUFRVFMPTDBCMFTQVFEBOBTFHVSBSTFDPOBNBSSFT-PTDBCMFTFM&Ecirc;DUSJDPTTVFMUPTPTJOBTFHVSBSTFQVFEFODBVTBSMFTJPOFTHSBWFTP
MBNVFSUF
ADVERTENCIA
ALWAYS route battery cables along a path that allows the cables to be secured with zip ties.
Loose or unsecured power cables can cause serious injury or death.
1MBOJ&agrave;RVFMBSVUBEFMPTDBCMFT
4JOBQSFUBSMPTDBCMFTFM&Ecirc;DUSJDPTBTFH&Ugrave;SFMPTBMPMBSHPEFMBSVUB
$PO&agrave;SNFRVFMPTDBCMFTFM&Ecirc;DUSJDPTFTU&Ecirc;OQSPUFHJEPTDPOUSBCPSEFTB&agrave;MBEPT DBMPSZQBSUFTFO
NPWJNJFOUP$POTJEFSFMB&aacute;FYJ&Oacute;OEFMDIBTJTZMBTWJCSBDJPOFTEFMDBCSFTUBOUFRVFQPES&Icirc;BOEB&Ograve;BSMPT
DBCMFT
*OTQFDDJPOFDVJEBEPTBNFOUFMBSVUBEFMPTDBCMFTFM&Ecirc;DUSJDPT&quot;NBSSFZBTFHVSFMPTDBCMFTFM&Ecirc;DUSJDPT-PTBNBSSFTEFCFORVFEBSBKVTUBEPT QFSPTJODPSUBSFMBJTMBNJFOUPEFMDBCMF6TFDJOUB
BJTMBOUF QJF[BTEFNBOHVFSBEFHPNBPDPOEVDUPTFM&Ecirc;DUSJDPTQBSBQSPUFHFSMPTDBCMFTFM&Ecirc;DUSJDPT
ZFMNB[PEFDBCMFTDVBOEPTFBOFDFTBSJPQBSBQSPUFHFSFMBJTMBNJFOUPEFMPTDBCMFTFM&Ecirc;DUSJDPT
DPOUSBFMEFTHBTUFPBCSBTJ&Oacute;O
13*.&amp;30BKVTUFFMDBCMFSPKP QPTJUJWP EFMBCBUFS&Icirc;B ZMVFHPFMDBCMFOFHSP OFHBUJWP EFMBCBUFS&Icirc;B
*OTUBMFGVOEBTUFSNJOBMFTTFH&Ugrave;OTFBBQSPQJBEPQBSBQSPUFHFSMBTDPOFYJPOFT&quot;QSJFUFBUPSTJ&Oacute;OMPT
&agrave;KBEPSFTUFSNJOBMFTEFMBCBUFS&Icirc;BBQVMHMC /N 7FBMB'JHVSBQ&Atilde;HJOB
56
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Instrucciones de instalaci&oacute;n
Figura 5: Especificaci&oacute;n de torsi&oacute;n
Tuerca de
bloqueo
14 N-m
124 pulg.-lb.
1.5.3 Revisi&oacute;n del sistema
&quot;M&agrave;OBMJ[BSMBJOTUBMBDJ&Oacute;O DPNQSVFCFTJFMDBCSFTUBOUFGVODJPOBDPSSFDUBNFOUF-BDB&Icirc;EBEFUFOTJ&Oacute;OEFM
NPUPSEFMDBCSFTUBOUFOPEFCFTVQFSBSFMEFMBUFOTJ&Oacute;OOPNJOBMEF%$
Figura 6: Diagrama del cableado del DC2500, DC3500 y DC4500
(Rojo)
Bat
er&iacute;a
Blanco
(Negro)
Amarillo
Amarillo
Negro
Rojo
Motor
Negro
Rojo
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57
Instrucciones de instalaci&oacute;n
1.6 Sabe que su Control Remoto Inal&aacute;mbrico
ADVERTENCIA
Nunca pierda de vista el cabrestante o el gato mientras utiliza el control remoto inal&aacute;mbrico.
Nunca toque el cabrestante o el gato mientras el control remoto est&eacute; en manos de alguien m&aacute;s.
Figura 7 - Componentes remotos inal&aacute;mbricos
Receptor
inal&aacute;mbrico
Enchufe del cord&oacute;n
con interruptor de
6 pines &Oslash;8 X 1500 mm
Transmisor
inal&aacute;mbrico
Bater&iacute;a de litio:
3V CR2032
Correa del
transmisor
1.6.1 Control Remoto Inal&aacute;mbrico y especificaciones del transmisor
3BOHPEFUSBOTNJTJ&Oacute;O_NFUSPT _QJFT
7PMUBKFEFPQFSBDJ&Oacute;OEFMSFDFQUPS_7
*OUFOTJEBEEFDPSSJFOUFEFMGVTJCMFEFMSFDFQUPS&quot;
1SPUFDDJ&Oacute;O*1
3BOHPEFMBUFNQFSBUVSBPQFSBUJWB$_ $
*OEJDBEPS-&amp;%MV[WFSEFJOEJDBRVFFTU&Atilde;FODFOEJEPMV[SPKBJOEJDB
RVFFTU&Atilde;FOPQFSBDJ&Oacute;OMV[WFSEFQBSQBEFBOUFJOEJDBRVFRVFEB
QPDBDBSHBFOMBCBUFS&Icirc;BMV[SPKBQBSQBEFBOUFJOEJDBRVFMBTF&Ograve;BM
SFDJCJEBFTQPCSF
Figura 8 - Control Remoto Inal&aacute;mbrico
Indicador LED
1.6.2 Y el transmisor inal&aacute;mbrico Instalaci&oacute;n remota
1. Conecte los alambres
$POFDUFMPTFODIVGFTEFMDPSE&Oacute;OEFMJOUFSSVQUPSEFPQJOFTBMBUPNBEFDPSSJFOUFFOMB
DBKBEFDPOUSPM
$POFDUFFMBMBNCSFSPKPBMBUFSNJOBMQPTJUJWB
EFMBCBUFS&Icirc;B
$POFDUFFMBMBNCSFOFHSPBMBUFSNJOBMOFHBUJWB EFMBCBUFS&Icirc;B
2. Monte el Receptor
&amp;MSFDFQUPSEFCFTFSNPOUBEPFOVOBVCJDBDJ&Oacute;O
EFTQFKBEBZTFDB
.&Oacute;OUFMPFOVOBTVQFS&agrave;DJFQMBOBDPOQPSMP
NFOPTEPTUPSOJMMPTQBTBEPSFT MPTDVBMFTOP
FTU&Atilde;OJODMVJEPT BUSBW&Ecirc;TEFMPTBHVKFSPTEF
NPOUBKFEFNNFODBEBMBEPEFMSFDFQUPS6O
N&Icirc;OJNPEFVOUPSOJMMPQBTBEPSFODBEBMBEP
58
Figura 9 - Conexiones
Fusible
Negro
Figura 10 - Montaje
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Rojo
Instrucciones de instalaci&oacute;n
1.6.3 Y el transmisor inal&aacute;mbrico Instalaci&oacute;n remota
1. Instale la bater&iacute;a.
B3FUJSFMPTUSFTUPSOJMMPTEFMUSBOTNJTPS
JOBM&Atilde;NCSJDP
C4FQBSFMBTFDDJ&Oacute;OTVQFSJPS JOTFSUFMB
CBUFS&Icirc;BDPOFMMBEPQPTJUJWP IBDJB
BSSJCBZSFFNQMBDFMBTFDDJ&Oacute;OTVQFSJPS
D7VFMWBBDPMPDBSMPTUSFTUPSOJMMPT
Figura 11 - Sustituci&oacute;n de la bater&iacute;a
Bater&iacute;a de litio: :
CR2032 (3V)
2. Inicio
B1SFTJPOFFMCPU&Oacute;OEFFODFOEJEPQPSTFHVOEPTIBTUBRVFMBMV[WFSEFTFFODJFOEB
C1SFTJPOFFMCPU&Oacute;ORVFEJDF*O%PXOP0VU6Q-BMV[JOEJDBEPSBSPKBTFFODFOEFS&Atilde;
Figura 12 - Operaciones
Bot&oacute;n de encendido
Entrada del
Cable
Indicador LED
Salida del
Cable
3. Apagado
B&amp;MTJTUFNBBVUPN&Atilde;UJDBNFOUFBQBHBS&Atilde;FMUSBOTNJTPSTJOPFTU&Atilde;BDUJWPQPSNJOVUPT
C1SFTJPOFZNBOUFOHBMBQSFTJ&Oacute;OTPCSFFMCPU&Oacute;O
EFFODFOEJEPQPSTFHVOEPTQBSBBQBHBSFM
USBOTNJTPS
Entrada del Cable
Salida del Cable
Figura 13 - &Eacute;metteur
Indicator
LED
Bot&oacute;n de
promramaci&oacute;n
4. Reinicio
B1SFTJPOFZNBOUFOHBQSFTJPOBEPFMCPU&Oacute;OEFQSPHSBNBDJ&Oacute;OQPSTFHVOEPTIBTUBRVFTFQSFOEBFMJOEJDBEPSSPKP
C1SFTJPOFTFMCPU&Oacute;OEFFODFOEJEPFOFMUSBOTNJTPSQPSTFHVOEPTIBTUBRVFFMJOEJDBEPSWFSEFTFQSFOEB
D1SFTJPOFFMCPU&Oacute;O*OP0VUFOFMUSBOTNJTPSIBTUBRVFMBMV[JOEJDBEPSBSPKBFOFMSFDFQUPSTFBQBHVF
E&amp;MSFJOJDJPZBTFDPNQMFU&Oacute;1PSGBWPSOPUFRVFT&Oacute;MPVOUSBOTNJTPSSFNPUPQVFEFTFSSFJOJDJBEPQBSBDBEBSFDFQUPS
5. Notas
B&amp;MDPOUSPMSFNPUPJOBM&Atilde;NCSJDPZFMDPOUSPMSFNPUPDPODBCMFTQVFEFOTFSJOUFSDBNCJBEPTQBSBBDUJWBSFMDBCSFTUBOUFPFMHBUP
C-BMV[WFSEF-&amp;%QBSQBEFBOUFJOEJDBRVFMBCBUFS&Icirc;BEFMUSBOTNJTPSFTU&Atilde;CBKB MBCBUFS&Icirc;BEFCFTFSSFFNQMB[BEB
JONFEJBUBNFOUF
D1PSGBWPSUPNFOPUBRVFT&Oacute;MPVODPOUSPMSFNPUPQVFEFTFSSFJOJDJBEPQBSBDBEBSFDFQUPS
E-BMV[SPKB-&amp;%QBSQBEFBOUFJOEJDBVOBTF&Ograve;BMQPCSF
Instrucciones de operaci&oacute;n
ADVERTENCIA
SIEMPRE use la correa protectora de manos que se suministra cuando vaya a enrollar la cuerda
hacia adentro o hacia afuera, durante la instalaci&oacute;n o la operaci&oacute;n para evitar lesiones en las
manos y los dedos.
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59
Instrucciones de operaci&oacute;n
2.1 Rebobinar bajo carga
ADVERTENCIA
NUNCA exceda la l&iacute;nea de tracci&oacute;n nominal del cabrestante. Enrolle el cable del cabrestante de manera uniforme y firme sobre el tambor. Esto evita que las envolturas exteriores del
cabrestante se hundan en las envolturas interiores, lo que causa atascamientos y da&ntilde;os al
cable del cabrestante.
NUNCA toque el cable del cabrestante o el gancho si alguien m&aacute;s est&aacute; en el interruptor de control o durante la operaci&oacute;n de enrollado.
/PTPNFUBFMDBCSFTUBOUFBDBSHBEFJNQBDUPEVSBOUFMBPQFSBDJ&Oacute;OEFFOSPMMBEP&amp;WJUFMBTDBSHBTEF
JNQBDUPEVSBOUFFMFOSPMMBEPBMQVMTBSFMJOUFSSVQUPSEFDPOUSPMQBSBUFOTBSFMDBCMFEFMDBCSFTUBOUF-BT
DBSHBTEFJNQBDUPQVFEFOTPCSFQBTBSNPNFOU&Atilde;OFBNFOUFMBTDBMJ&agrave;DBDJPOFTEFMDBCSFTUBOUFZEFMDBCMF
AVISO
NO conecte el gancho en el pasacables. Esto podr&iacute;a causar da&ntilde;os al pasacables.
2.2 Sobrecarga / sobrecalentamiento
&amp;MUJQPEFTFSWJDJPFTJOUFSNJUFOUFQFSJ&Oacute;EJDP4ZFMUJFNQPEFDBSHBOVODBTVQFSBMPTNJOVUPT
$VBOEPFMNPUPSTFBQSPYJNBBMBWFMPDJEBEOFUB HFOFSBDBMPSNVZS&Atilde;QJEBNFOUFMPRVFQVFEFPDBTJPOBSEB&Ograve;PTFOFMNPUPS&amp;MBQBSFKPDPOEPCMFM&Icirc;OFBSFEVDJS&Atilde;FMDPOTVNPEFBNQFSBKF ZSFEVDJS&Atilde;MB
BDVNVMBDJ&Oacute;OEFDBMPSFOFMNPUPS&amp;TUPQFSNJUFVOVTPDPOUJOVPN&Atilde;TQSPMPOHBEP
2.3 Estiramiento del cable
ADVERTENCIA
SIEMPRE pre-estire el cable y rebobine bajo carga antes de su uso. Un cable enrollado firmemente reduce el riesgo de que se &quot;trabe&quot;, lo que puede da&ntilde;ar el cable.
NUNCA opere el cabrestante con menos de cinco (5) vueltas de cable alrededor del tambor.
El cable podr&iacute;a soltarse del tambor, ya que la uni&oacute;n del cable al tambor no est&aacute; dise&ntilde;ada para
soportar carga.
&amp;MPCKFUJWPEFFTUJSBSFMDBCMFFTFOWPMWFSMP&agrave;SNFNFOUFFOFMUBNCPSEFMDBCSFTUBOUFEFNPEPRVF
QVFEBTPQPSUBSDBQBTBEJDJPOBMFTEFDBCMF&amp;TUPTFQVFEFMPHSBSDPOVOWFI&Icirc;DVMPTVNJOJTUSBEP
DPNPQFTPNVFSUPQBSBFTUJSBSFMDBCMF&amp;TUFFTVOFKFSDJDJPRVFIBS&Atilde;RVFFMDBCMFEVSFN&Atilde;TUJFNQP FWJUBS&Atilde;RVFTFFOSFEFZHBSBOUJ[BS&Atilde;VODBCSFTUBOUFO&Icirc;UJEBNFOUFFOSPMMBEP5FOHBDVJEBEPBMFOWPMWFS
VOJGPSNFNFOUFDBEBDBQBQBSBFWJUBSEB&Ograve;PTFOFMDBCMF
2.4 Condiciones de trabajo seguras
ADVERTENCIA
&amp;MPQFSBEPS4*&amp;.13&amp;EFCFPQFSBSFMDBCSFTUBOUFEFTEFVOBQPTJDJ&Oacute;OTFHVSBBMIBMBSVOBDBSHB
-BT&Atilde;SFBTTFHVSBTTPO1FSQFOEJDVMBSBMDBCMFEFMDBCSFTUBOUF
-BQPTJDJ&Oacute;OTFHVSBMFBZVEBS&Atilde;BQSFWFOJSRVFFMDBCMFHPMQFFBMPQFSBSJPTJFMDBCMFGBMMBSBDVBOEPFTU&Ecirc;
CBKPDBSHB
&amp;YUJFOEBDPNQMFUBNFOUFFMDBCMFEFMDPOUSPMSFNPUPQBSBPQFSBSFMDBCSFTUBOUFTJFNQSFRVFTFB
QPTJCMF&amp;MPQFSBEPSEFCFUSBUBSEFNBOUFOFSQPSMPNFOPTQJFT N EFEJTUBODJBEFTEFFM
DBCSFTUBOUFNJFOUSBTMPPQFSB
ADVERTENCIA
NUNCA trabaje alrededor del cable del cabrestante mientras est&aacute; bajo carga.
NUNCA se pare sobre el cable del cabrestante mientras est&aacute; bajo carga.
SIEMPRE tenga cuidado al trabajar con electricidad y no olvide verificar que no existan conexiones el&eacute;ctricas al descubierto antes de activar el circuito del cabrestante.
60
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Instrucciones de operaci&oacute;n
2.5 Para la operaci&oacute;n de primera vez
2.5.1 Control remoto de mano
Figura 14: Conecte el control remoto
$POUSPMSFNPUPHSBEPJOEVTUSJBMZBQSVFCBEF
BHVB-PTDBCSFTUBOUFT%$ %$Z
%$JODMVZFOVOJOEJDBEPS-&amp;%EFTPCSFDBMFOUBNJFOUP
2.5.2 Conecte el control remoto
4JFNQSFNBOUFOHBFMDBCMFEFMDPOUSPMSFNPUP
TFQBSBEPEFMDBCSFTUBOUF DBCMFZQBTBDBCMFTEF
SPEJMMP'JHVSB
ADVERTENCIA
NO deje el control remoto conectado al
cabrestante cuando no est&eacute; en uso. Esto
puede resultar en una condici&oacute;n peligrosa y/o
descarga de la bater&iacute;a.
.BOUFOHBQVMTBEPFMCPU&Oacute;O$BCMF*OQBSBMB
PQFSBDJ&Oacute;OEFFOSPMMBEPEFMDBCMF
.BOUFOHBQVMTBEPFMCPU&Oacute;O$BCMF0VUQBSBMB
PQFSBDJ&Oacute;OEFEFTFOSPMMBEPEFMDBCMF
1BSBEFUFOFSMBPQFSBDJ&Oacute;O MJCFSFMPTCPUPOFT
$BCMF*OP$BCMF0VU'JHVSB
Figura 15: Bot&oacute;n del cable
Cable hacia afuera
Cable hacia adentro
2.6 Operaci&oacute;n del embrague
ADVERTENCIA
NUNCA active o desactive el embrague si el cabrestante est&aacute; soportando una carga, con el
cable del cabrestante en tensi&oacute;n o cuando el tambor est&aacute; en movimiento.
Para evitar da&ntilde;os, SIEMPRE active o desactive totalmente la palanca del embrague.
-BQBMBODBEFMFNCSBHVFQFSNJUFFMS&Atilde;QJEP
EFTFOSPMMBEPEFMDBCMFQBSBBNBSSBSMBDBSHB
PQVOUPTEFBODMBKFZTFPQFSBNFEJBOUFVOB
QBMBODBEFFNCSBHVF
-BQBMBODBEFFNCSBHVFEFCFFTUBSFOMB
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FMFWBDJ&Oacute;O &agrave;H 1BSBEFTBDUJWBSFMFNCBSHVF MFWBOUFMBQBMBODB
EFMFNCSBHVFBMBQPTJDJ&Oacute;OEFTBDUJWBEB FM
DBCMFBIPSBTFQVFEFOFOSPMMBSMJCSFNFOUFFOFM
UBNCPS 'JH
1BSBBDUJWBSFMFNCSBHVF CBKFMBQBMBODBEFM
FNCSBHVFBMBQPTJDJ&Oacute;O&amp;OHBHFE BDUJWBEB 4JMBQBMBODBEFMFNCSBHVFOPTFQVFEF
CMPRVFBSDPSSFDUBNFOUFFOQPTJDJ&Oacute;O%JTFOHBHFE EFTBDUJWBEB HJSFFMUBNCPSIBDJBVOB
QPTJDJ&Oacute;ODPOMBNBOPQBSBBDUJWBSPEFTBDUJWBS
QPSDPNQMFUP
6TFHVBOUFTEFDVFSPZVOBDPSSFBQBSBQSPUFHFSMBTNBOPTDVBOEPHV&Icirc;FFMDBCMFGVFSBEFM
UBNCPS
Figura 16: Embrague activado
&quot;Palanca del
embrague&quot;
Activado
Figura 17 - Desactive el embrague
Para desactivarlo,
levante la palanca
del embrague
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61
Instrucciones de operaci&oacute;n
2.7 Principios del cabrestante
2.7.1 C&aacute;lculo del &aacute;ngulo de desviaci&oacute;n
Figura 18: &Aacute;ngulo de desviaci&oacute;n
PRECAUCI&Oacute;N
1BSBPCUFOFSFMNFKPSTFSWJDJPEFMDBCMF MBEJSFDDJ&Oacute;OEFMB
USBDDJ&Oacute;OEFCFTFSIPSJ[POUBMEFOUSPEFHSBEPTZQFSQFOEJDVMBSBMBM&Icirc;OFBDFOUSBMEFMUBNCPSEFMDBCSFTUBOUFEFOUSPEF
HSBEPT-BTUSBDDJPOFTDPSUBTEFIBTUBHSBEPTMBUFSBMNFOUF
TPOBDFQUBCMFTTJOFNCBSHP TJONBOUFOFSFM&Atilde;OHVMPBEFDVBEP
EFEFTWJBDJ&Oacute;OFMDBCMFTFBQJMBS&Atilde;FOVOMBEPEFMUBNCPSEFMDBCMF
Z QPTJCMFNFOUF EB&Ograve;BS&Atilde;FMDBCMFPFMDBCSFTUBOUF3FCPCJOFFM
DBCSFTUBOUFTFH&Ugrave;OTFBOFDFTBSJP'JHVSB
Pasacables
de rodillo
2.7.2 Amortiguador de recuperaci&oacute;n
Figura 19: Amortiguador de recuperaci&oacute;n
ADVERTENCIA
6OBNPSUJHVBEPSEFSFDVQFSBDJ&Oacute;OFTVOEJTQPTJUJWPEFTFHVSJEBEEJTF&Ograve;BEPQBSBBZVEBSBSFEVDJSMBQPTJCJMJEBEEFMFTJPOFTP
EB&Ograve;PTBMBQSPQJFEBEFODBTPEFVOBGBMMBEFMDBCMF$PM&Oacute;RVFMP
FOFMUFSDJPNFEJPEFVODBCMFBDUJWP'JHVSB
2.7.3 Polea
6OBBZVEBJNQPSUBOUFQBSBFM&Ecirc;YJUPEFM
DBCSFTUBOUFFTFMVTPEFVOBQPMFB RVFTF
QVFEFVUJMJ[BSQBSBBVNFOUBSMBQPUFODJBEF
USBDDJ&Oacute;OEFVODBCSFTUBOUFPDBNCJBSMBEJSFDDJ&Oacute;O
EFMBUSBDDJ&Oacute;O
6ODBCSFTUBOUFEFEPCMFM&Icirc;OFBZVOBQPMFBDSFBO
VOBQBMBODBNJFOUPNFD&Atilde;OJDPRVFSFEVDFDBTJB
MBNJUBEFMFTGVFS[PSFRVFSJEP
&amp;MVTPEFVOBQPMFBFKFSDFVOBUSBDDJ&Oacute;OJOEJSFDUB
DVBOEPFMWFI&Icirc;DVMPFTU&Atilde;MJNJUBEPEFCJEPBMUFSSFOPJOBEFDVBEPPVOBPCTUSVDDJ&Oacute;O-BUSBDDJ&Oacute;O
TPCSFMBDBSHBFTMBGVFS[BSFBMEFMBM&Icirc;OFBEFM
DBCSFTUBOUF4JTFVUJMJ[BN&Atilde;TEFVOBQPMFB EFCFOFTUBSTJUVBEBTBMNFOPTB DN EF
EJTUBODJB'JHVSB
62
Figura 20: Polea
Polea
de arranque
CEQUENT™1&amp;3'03.&quot;/$&amp;130%6$54 */$tF3837-00 REV B (4782) 08/15
Instrucciones de operaci&oacute;n
ADVERTENCIA
No utilice el cabrestante como dispositivo elevador o gr&uacute;a para elevaci&oacute;n vertical.
PRECAUCI&Oacute;N
La funci&oacute;n &quot;Power-Out&quot; debe usarse para aliviar la tensi&oacute;n en el cable, no para distancias
extendidas.
-BGVODJ&Oacute;O1PXFS0VUJNQVMTBFMNPUPSEFMDBCSFTUBOUFDPOUSBFMGSFOPEFMDBCSFTUBOUF RVFFTTJNJMBSBDPOEVDJSVOWFI&Icirc;DVMPDPOFMGSFOPEFFTUBDJPOBNJFOUPBDDJPOBEP/PVUJMJDFMBGVODJ&Oacute;O1PXFS0VU
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Mantenimiento
3.1 Instale/reemplace el cable
ADVERTENCIA
SIEMPRE complete la instalaci&oacute;n del cabrestante y la uni&oacute;n del gancho antes de instalar el
cableado.
SIEMPRE pre-estire el cable y rebobine bajo carga antes de su uso. Un cable enrollado firmemente reduce el riesgo de que se &quot;trabe&quot;, lo que puede da&ntilde;ar el cable.
Es necesario un m&iacute;nimo de cinco (5) vueltas de cable alrededor del tambor para soportar la
carga nominal.
SIEMPRE enrolle la cuerda del cabrestante sobre el tambor en la direcci&oacute;n especificada en las
etiquetas de rotaci&oacute;n del tambor en el cabrestante y/o en la documentaci&oacute;n. Esto es necesario
para que el frenado autom&aacute;tico funcione correctamente.
/VODBTVTUJUVZBVOBDBCMFN&Atilde;TQFTBEPPN&Atilde;TMJWJBOP/VODBVTFVODBCMFEFDVBMRVJFSNBUFSJBMRVFOP
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JOT&Ecirc;SUFMPFOFMPSJ&agrave;DJPFOFMO&Ugrave;DMFPEFMUBNCPS
Figura 21
&quot;QSJFUFIBDJBBCBKPFMUPSOJMMPQBSBBTFHVSBS
FMDBCMF
CEQUENT™1&amp;3'03.&quot;/$&amp;130%6$54 */$tF3837-00 REV B (4782) 08/15
63
Mantenimiento
t Revise el cable. &quot;OUFTEFPQFSBSFMDBCSFTUBOUF WFSJ&agrave;RVF
RVFMBDVFSEBFTU&Ecirc;FOSPMMBEBFOFMUBNCPSEFNBOFSBVOJGPSNF
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HV&Icirc;FFMDBCMFTPCSFFMUBNCPSDPOMBNBOP VTFVOBDPSSFB
QSPUFDUPSBEFNBOPT
Figura 22 - Cableado mixto
3.2 Lubricaci&oacute;n
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DBKBEFFOHSBOBKFEFTQV&Ecirc;TEFVOBSFQBSBDJ&Oacute;OPEFTNPOUBKF VTFHSBTB4IFMM&amp;1PHSBTBFRVJWBMFOUF
-VCSJRVFDPOSFHVMBSJEBEMBQBMBODBEFMFNCSBHVFDPOVOBDFJUFMJHFSP/VODBMVCSJRVFFMTJTUFNBEF
GSFOPT
3.3 C&oacute;mo ordenar piezas de repuesto
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64
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Soluci&oacute;n de problemas
Tabla 6: Soluci&oacute;n de problemas
S&iacute;ntoma
El cabrestante no
funciona
El motor funciona en
una direcci&oacute;n.
El tambor no se
embraga.
La distancia de freno
es demasiado larga
Brake distance
is too long
El freno se bloquea
Caja de engranaje
averiada
El motor se calienta
demasiado
Causa posible
Soluci&oacute;n
Cortocircuito
Compruebe el cable de bater&iacute;a
Bater&iacute;a baja
Recargue o cambie la bater&iacute;a, 650CCA
Disyuntor da&ntilde;ado
Reemplace el disyuntor
Mala conexi&oacute;n del cableado
Vuelva a conectar firmemente
Solenoide DC da&ntilde;ado
Reemplace el solenoide DC
Cortocircuito en el interruptor
Reemplace el interruptor
Cepillo de carb&oacute;n o motor da&ntilde;ados
Reemplace el cepillo de carb&oacute;n o motor
Conexiones hacia el motor incorrectas o
defectuosas
Reemplace el cableado o apri&eacute;telo
Cables rotos o conexiones incorrectas
Vuelva a conectar o reemplace el cableado
Solenoide DC pegado o averiado
Reemplace el solenoide DC
El interruptor no opera
Reemplace el interruptor
El embrague no se desactiva
Reemplace el embrague
1er. eje da&ntilde;ado
Reemplace el 1er. eje
Leva del freno y disco da&ntilde;ados
Reemplace la leva del freno y el disco
Eje de salida da&ntilde;ado
Reemplace el eje de salida
La operaci&oacute;n mec&aacute;nica del tren de engranaje se traba
Verifique que el cabrestante est&eacute; montado
sobre una superficie plana y r&iacute;gida
Leva del freno y disco da&ntilde;ados
Reemplace la leva del freno y el disco
Caja de engranaje averiada
Reemplace la caja de engranaje
Anillo de retenci&oacute;n roto
Reemplace el aro de retenci&oacute;n
Fuga de aceite en la cavidad del freno
Repare y limpie la fuga de aceite
Muelle espiral no funciona o est&aacute; da&ntilde;ado
Vuelva a colocar el muelle espiral
Disco de freno desgastado o espaciador del
freno suelto
Reemplace el disco de freno
Fuga de aceite en la cavidad del freno
Repare y limpie la fuga de aceite
Exceso de polvo en el disco del cubo del freno
Limpie el n&uacute;cleo del freno
Muelle espiral sobretensado
Ajuste la tensi&oacute;n en el muelle espiral
Atrapado entre el disco del freno y la caja de
engranaje
Reemplace con un nuevo ensamble de freno
Golpeado por alguna fuerza exterior
Reemplace los componentes da&ntilde;ados
Tren de engranaje averiado
Reemplace los componentes da&ntilde;ados
Operaci&oacute;n con sobrecarga
Detenga la operaci&oacute;n del cabrestante y
reduzca la carga
Largo per&iacute;odo de operaci&oacute;n
Deje que se enfr&iacute;e
Motor da&ntilde;ado
Reemplace o repare el motor
Freno da&ntilde;ado o inoperante
Reemplace o repare el freno
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65
Lista de verificaci&oacute;n
Tabla 7: Lista de verificaci&oacute;n
Clasificaci&oacute;n de la
inspecci&oacute;n
A diario Mensual
M&eacute;todo de Referencia
revisi&oacute;n
de revisi&oacute;n
Art&iacute;culo
Peri&oacute;dica
Anual
Pernos de montaje
y alineaci&oacute;n
Tensi&oacute;n y
desgaste del
perno
Existencia de
anomal&iacute;as
Funciona
Manual
Actuaci&oacute;n
razonable
Desgaste en los
puntos de contacto
Visual
Sin desgaste o
da&ntilde;o
Hilos rotos
Visual,
medici&oacute;n
Menos del 10%
Cable
Visual,
medici&oacute;n
7% del di&aacute;metro nominal
m&aacute;ximo
x
Condici&oacute;n de fijaci&oacute;n de terminal
Visual
Existencia de
anomal&iacute;as
x
Deformaci&oacute;n o
corrosi&oacute;n
Visual
Existencia de
anomal&iacute;as
x
Instalaci&oacute;n
x
Control remoto
x
x
x
x
Cable
x
Ensamble del
embrague
Ensamble del embrague da&ntilde;ado
Evidencia visual de desgaste
Sin desgaste o
da&ntilde;o
x
Motor
Manchas, da&ntilde;o
Evidencia visual de desgaste
Existencia de
anomal&iacute;as
Desgaste del disco
de freno
Evidencia visual de desgaste
Sin desgaste o
da&ntilde;o
Desempe&ntilde;o
Visual
Actuaci&oacute;n
razonable
Da&ntilde;os, desgaste
Evidencia visual de desgaste
Sin desgaste o
da&ntilde;o
x
Freno
x
x
66
Engranaje
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Lista de verificaci&oacute;n
Tabla 8: Lista de verificaci&oacute;n
Antes de
la primera
operaci&oacute;n
Despu&eacute;s
de CADA
uso
Cada 90
d&iacute;as
Lea, entienda y siga todas las advertencias
e instrucciones en este manual.
X
Revise todos los fijadores y verifique que
est&eacute;n apretados a la torsi&oacute;n correcta.
Reemplace los fijadores seg&uacute;n sea necesario.
X
X
Revise que el cableado est&eacute; correcto y las
conexiones est&eacute;n ajustadas
X
X
Compruebe que no haya cables pelados o
expuestos, terminales, o da&ntilde;os a los cables.
Cubra los terminales con fundas.
Repare o reemplace los cables seg&uacute;n sea
necesario.
X
X
If damaged, discontinue use and replace
rope immediately.
X
Si est&aacute;n da&ntilde;ados, deje de usarlos y reemplace el cable de inmediato.
Mantenga el cabrestante, el cable y el control del interruptor libre de contaminantes.
Utilice un trapo limpio o una toalla para
eliminar la suciedad y los escombros.
X
X
X
ADVERTENCIA
Para evitar LESIONES GRAVES, LA MUERTE Y DA&Ntilde;OS MATERIALES, usted debe leer, entender
y seguir las advertencias e instrucciones de este manual.
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67
Advertencias legales
Advertencia
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Cumplimiento est&aacute;ndar con las directrices EC
La directriz EC incluye las siguientes directrices individuales
Directriz respecto a maquinaria 2006/42/EC
Se aplica a maquinaria funcional de forma independiente o a m&aacute;quinas de interconexi&oacute;n para formar sistemas completos. La m&aacute;quina completa y la planta siempre deben cumplir con la directriz.
Directriz de compatibilidad electromagn&eacute;tica (EMC) 2004/108/CE
Se aplica a la mayor&iacute;a de los aparatos el&eacute;ctricos y electr&oacute;nicos, es decir, productos y sistemas
terminados que incluyen equipo el&eacute;ctrico y electr&oacute;nico para asegurar que las perturbaciones electromagn&eacute;ticas generadas por el aparato no superen un nivel que permita a los equipos de radio y
telecomunicaciones y otros aparatos que funcionen seg&uacute;n lo previsto, y que el aparato tenga un
nivel adecuado de inmunidad intr&iacute;nseca a las perturbaciones electromagn&eacute;ticas que les permita
funcionar seg&uacute;n lo previsto.
Cumple con la norma SAE J706
Advertencia de la FCC e Industry Canada (IC)
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68
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Garant&iacute;a limitada
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CEQUENT™1&amp;3'03.&quot;/$&amp;130%6$54 */$tF3837-00 REV B (4782) 08/15
69
Notes/Notes/Notas
70
CEQUENT™1&amp;3'03.&quot;/$&amp;130%6$54 */$tF3837-00 REV B (4782) 08/15
Notes/Notes/Notas
CEQUENT™1&amp;3'03.&quot;/$&amp;130%6$54 */$tF3837-00 REV B (4782) 08/15
71
CEQUENT™ PERFORMANCE PRODUCTS, INC.
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DC3500 | DC Serie | DC2500 | Bulldog DC4500 Manuel utilisateur

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